1 Heaters for the cooling system tests (lab modules) A. Samoshkin Last update 04-Apr-2011.

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Presentation transcript:

1 Heaters for the cooling system tests (lab modules) A. Samoshkin Last update 04-Apr-2011

JINR cern.ch 2 DB MB TT TTTTTT TT t° sensors ( half – module Type0 ) TTTT

JINR cern.ch 3 Module Type 0 cooling scheme 35˚C 25˚C

JINR cern.ch 4 We were planning to use the 220V - 200W heaters, and every mockup mounts 8 of them. We have chosen such a high power to reduce the time needed to warm up the mockup (1600W should warm up the 170 kg of steel in less than 10 minutes). Anyway, if is not convenient to deliver that much power it is possible to use lesser heating and pay that with some extra time during the warm-up phase. DB magnets heating

JINR cern.ch 5 Power dissipation by T0 Lab Module components DB Q 410 W 110 W 150 W PETS  440 W DB Q  300 W AS  3280 W * Technical Specification for the CLIC Two-Beam Module G. RIDDONE EDMS * TH Table

JINR cern.ch 6 Heaters for PETS and AS (Suggestion) Ø mm Ø mm

JINR cern.ch 7 HOTWATT (USA) Herewith the cost from parts alone, none packed, ex factory Hotwatt USA, without packing and transportation costs. (Price based on min. 2 pcs.) TC31-160/6800W240V/SF3S CHF / PCS TC44-160/6800W240V/SF3S CHF / PCS Packing-case and freight charge from Hotwatt work to CIF-Switzerland: CHF Lead time 6-8 weeks (~ 6 weeks for manufacturing + ~2 week for delivery). Contact: Felix Meyer Sibalco AG, Birmannsgasse 8, 4055 Basel, Tel.: , Fax: , Ø 8Ø 11, Phone conversation 15-Mar 16:00  no control unit supplied. Official offer must be issued by 17-Mar-2001 Offer received 16-Mar 11:59  Clarification on required total qty of units and order them

JINR cern.ch 8 Heaters for T0 Test Module max 480 W 1600 W Max 3050 W - Two 20” (508 mm) long heaters for DB (PETS) - One 80” (2024 mm) long heater for MB (AS) - Sixteen 200W cartridges for DB (Quads) - Two 20” (508 mm) long heaters for DB (PETS) - One 80” (2024 mm) long heater for MB (AS) - Sixteen 200W cartridges for DB (Quads)

JINR cern.ch 9 Heaters for DB & MB (two test modules Type 0) -Four 20” (508 mm) long heaters for DB  Max 480 W, 240 V, Ø 11,176mm, steel (Ref: TS 44-20/480W240V/SF3S) - Two 80” (2032 mm) long heater for MB  Max 6100 W, 240 V, Ø 11,176mm, copper (Ref: TS 44-20/480W240V/SF3S) - Thirty two 200W cartridges for DB Quads -Four 20” (508 mm) long heaters for DB  Max 480 W, 240 V, Ø 11,176mm, steel (Ref: TS 44-20/480W240V/SF3S) - Two 80” (2032 mm) long heater for MB  Max 6100 W, 240 V, Ø 11,176mm, copper (Ref: TS 44-20/480W240V/SF3S) - Thirty two 200W cartridges for DB Quads !  C= 5/8”=16 mm The power leads need some space and wires should pass out To 3D

JINR cern.ch 10 Two modules (optional configuration) - Two 160” (4064 mm) long heaters for MB & DB ? ~6900 W (copper sheath) and ~4400 W (steel sheath)

JINR cern.ch 11 3D Integration layout Back

JINR cern.ch 12 Ø inchØ mmL inchL mm 0,266, ,3158, ,3759, ,4411, ,4912, We need: Qty Options MetricUS CopperIncoloyStStSteel 508mm, Ø 11,2/12,5mm20"/0,44-0, W/600V1055W/480V720W/480V480W/240V 2024mm, Ø 8mm80"/0, W/240V3050W/240V2285W/240V1525W/240V mm, Ø 11,2/12,5mm160"/0,44-0, W/600V9765W/480V6660W/480V4440W/240V 4064mm, Ø 8mm160"/0, W/240V6215W/240V4660W/240V3105W/240V TUBULAR HEATERS HOTWATT (USA) Power Dissipation Scheme

JINR cern.ch 13

JINR cern.ch 14 Test Module Type 0 cooling scheme