Transport and Handling (T&H) considerations for HL-LHC I. Ruehl – CERN / EN-HE Standards and Best Practices Workshop CERN 13th June 2014

HL-LHC Standards and Best Practices Workshop Outline General issues Surface T&H Surface → LHC underground transfer LHC underground T&H Your input Conclusion HL-LHC Standards and Best Practices Workshop

HL-LHC Standards and Best Practices Workshop General Issues Need to consider all phases Delivery of components Assembly Test Storage Transfer to shaft Lowering (crane or lift ?) Loading underground Transport along tunnel (co activities) Unloading / Transfer onto supports Removal for repair Integration Space for transport, unloading and transfer / installation Allow for guidance error margin Allow co-activity (passage next to transport zone) Space for loading lowered items Consider logistics (parking and passing places) Integrate T&H requirements into equipment and infrastructure design as early as possible – saves time and money; avoids conflicts & increases SAFETY!!! Saves time, money and conflict potential and increases SAFETY HL-LHC Standards and Best Practices Workshop

General Issues – Space → INTEGRATION! HL-LHC Standards and Best Practices Workshop

Road transports ≤ 44 tons Dimensions: 25 m length x 4m wide (incl. truck and trailer) (second category – permanent authorization for CERN during LHC construction) >44t ≤ 55 tons Dimensions upon limitation of roads and local infrastructure (third category – special request/authorization) > 55 tons Dimensions as for ≤ 55 tons need specialized company CERN road transport equipment Charges divisibles : PTRA 44 TONNES MAXIMUM Camion Remorque Poids total roulant PTRA CHARGE (à vide) UTILE (kg) 409 536 12950 40000 27050 417 537 20800 44000 23200 410 538 20250 23750 412 535 33300 10700 541 30500 13500 542 29750 14250 415 28300 15700 25500 18500 24750 19250 Charges indivisibles UTILE (kG) 96000 55000 95000 (61700) 41000 75000 46700 HL-LHC Standards and Best Practices Workshop

Road / Surface T&H equipment Mobile crane 220t Cranes: 2 mobile cranes for loads up to 220t (30t at 100m deep) 1 pick and carry crane  16t Telescopic forklift  12t Straddle carrier 37t 345 EOT cranes up to 280t   Forklifts: 25 diesel forklift up to 6t 1 diesel diesel  12t 13 electrical forklifts up to 4t Trailers, MEWP etc. Mobile crane 55t Pick & carry 16t Straddle carrier 37t Forklift - Diesel Forklift - Electrical MEWP HL-LHC Standards and Best Practices Workshop

Surface – LHC underground transfer: Cranes PM45 PX54 PM65 PX45 PX65 PM25 PX85 PX25 PM85 PMI2 PX15 PMI5 HL-LHC Standards and Best Practices Workshop

HL-LHC Standards and Best Practices Workshop Surface – LHC underground transfer: Cranes Figure shows list of cranes by point with capacity and ‘horizontal’ load dimension. Maximum dimensions can be increased on case by case study. Standard shaft zone SHAFTS SWL Length Width PM PM15 20t 5.5m 1.5m PM25 10t 4.5m PM45 PM65 PM85 PMI2 40t 20m PX PX25 65t 9.5m 1m PX45 80t PX65 PX85 8m PX15 16t 7m PX54 HL-LHC Standards and Best Practices Workshop

HL-LHC Standards and Best Practices Workshop Surface – LHC underground transfer: Cranes Example of technical spec: PR719 80T SX6-PX65-UX65 HL-LHC Standards and Best Practices Workshop

Surface – LHC underground transfer: PM shafts HL-LHC Standards and Best Practices Workshop

Surface – LHC underground transfer: Lifts Point Pitch Cabin Doors Range Max. load Nb of persons Speed Manufacturer Depth Width Height Access transported Unit mm - m Kg m/s 1 PM15 2700 1850 2 (1) 82.481 3000 33 1.6 Schindler PM18 1550 1450 2000 1200 2 81.7 1000 12 0.6 Alimak PX15 2650 1750 3 (1) 91.81 AS Ascenseurs PM25 45.35 PX24 (L1) 1400 1100 2500 800 51.34 630 8 PX24 (L2) 5 (1) 24 13 3 PZ33 2100 2200 900 99.25 PM32 1300 1275 67.4 1125 15 0.55 4 PM45 138.31 PZ 45 143.64 2.5 5 PM54 4 (1) 97.05 PM56 1950 1050 2 (2) 90.015 6 PM65 94.845 PZ65 100.57 7 PM76 96.432 PM85 99.596 PZ85 104.24 European norms EN81 (Oct 77 Bruxelles) & normsSIA 370/10 (79 - Zurich edition) (1) Acess from same side (2) Acess from oppposite side HL-LHC Standards and Best Practices Workshop

HL-LHC Standards and Best Practices Workshop LHC underground T&H Volume reserved for transport HL-LHC Standards and Best Practices Workshop

HL-LHC Standards and Best Practices Workshop LHC underground T&H: Standard solutions Pefra Trans-Lift 2.5t Fenwick-Linde 6t Mafi 20t Volk 30t Mobilev 2t HL-LHC Standards and Best Practices Workshop

LHC underground T&H: Specific solutions LHC cryo-magnet T&H equipment Advantages Allows installation with very limited clearance (250 to 300 mm) underneath the cryo-module Transfer tables allow small longitudinal corrections during resp. after lateral movement Disadvantages Very sophisticated, complex and consequently maintenance intensive Tunnel almost entirely blocked during transport operation LHC ‘warm’ magnet T&H equipment Advantages All-in-one solution for longitudinal transport and lateral transfer No longitudinal offset when wheels turn 180° Operates on slopes up to 7% Operator friendly Disadvantages Require considerable clearance (>500 mm) underneath the machine components Requires exact positioning since jacks can only compensate for a very slight misalignment Tunnel almost entirely blocked during transport operation HL-LHC Standards and Best Practices Workshop

LHC underground T&H: Cryo-magnets Courtesy K. Artoss 3 trailer types : CTU, MCTU, STU MCTU (LSS and dipoles) Removable support points (3) Lateral distance: 432, 530, 630 mm LHCHMUMV0042 and 43

LHC underground T&H: Specific solutions Courtesy JL. Grenard Trailer-Crane unit for remote handling of Collimators 1t Collimators designed with automatic service connections Integrated mechanical guiding system Boom collision detection Power connected to the monorail Motorized lifting spreader Shielding at each extremity Side collision detection Recovery manual hydraulic control

Your input T&H study specification sheet Equipment description / characteristics / drawings / specifications indicating: Length / Width / Height Weight Support / Fix point(s) Lifting point(s) Center of gravity Maximum acceleration limits Vibration limits Temperature limits Natural frequencies Quantities to be transported & installed Additional equipment weight & dimension if required for transport e.g. spreader beam Interconnection details Cross section drawing of equipment in tunnel … HL-LHC Standards and Best Practices Workshop

HL-LHC Standards and Best Practices Workshop Conclusion Available T&H means at CERN covers some (most?) of HL-LHC requirements BUT new cryo-magnet layout/dimensions may require a complete new set of equipment for T&H operations inner triplet (a.o.) replacements needs in-depth studies We need your input to define our WPs integrate T&H requirements into equipment and infrastructure design as early as possible Smart design solutions / layouts to be applied whenever possible and in particular when remote handling becomes necessary (radiation level; ALARA principle) → see presentation by K. Kershaw Please provide a certified spreader / lifting beam with your supply HL-LHC Standards and Best Practices Workshop

HL-LHC Standards and Best Practices Workshop Contacts For more details, questions etc. please contact either or HL-LHC Standards and Best Practices Workshop

HL-LHC Standards and Best Practices Workshop ¿QUESTIONS? HL-LHC Standards and Best Practices Workshop