The Next Generation in Mobile Crushing Powerscreen 1500 Maxtrak The Next Generation in Mobile Crushing

Contents Maxtrak Range Product Overview Applications Key Features Cone Crusher Engine Plant Control Options

Powerscreen® Cone Crusher Range 1000 Maxtrak 1000 Automax M. Capacity 230 tph W: 31,800kg TL: 14.5m WL: 14.5m TH: 3.45m TW: 2.8m 1000SR 1000 Automax + after screen & recirc M. Capacity 230 tph W: 38,500kg TL: 17.2m WL: 17.4m TH: 3.45m TW: 3.1m 1300 Maxtrak 1300 Automax Cone M. Capacity 350 tph W: 46,300kg TL: 15.3m WL: 15.4m TH: 3.8m TW: 3m 1500 Maxtrak 1500 Automax Cone M. Capacity 950tph W: 92,000kg* TL: 21.9m* WL: 24.3m TH: 3.8m* TW: 3.5m* * Feed conveyor, feed box & divert chute transported separately

1500 Maxtrak One of largest mobile machines on the market The plant can accept an all-in feed up to 320mm from a primary crusher to produce up to 950 tph (1047 US tph) of aggregate or mineral. Utilising the second generation improved Terex® Automax cone crusher technology, operators benefit from hydraulic overload protection, hydraulic crusher setting adjustment, excellent product shape and a high reduction ratio. Further customer benefits include a highly efficient crusher direct drive system, large feed hopper complete with metal detector and contaminated material purge facility.

1500 Maxtrak

1500 Maxtrak: Applications Segment: Larger end users & operators in the quarrying, mining sectors   Application: Working standalone as a primary crusher or within a crushing spread as secondary or tertiary crusher Work Environment: Large quarries, mines, aggregate production & road building

1500 Maxtrak: Key Features Throughput of up to 950 tph (1050 US tph) Can accept an all in feed of up to 320mm depending upon configuration High capacity low feed in height hopper with folding sides, liners & crash box : 3.82m door up 3.21m door down High reduction ratio Hydraulic crusher setting Cone overload protection Metal detector contaminated material purge facility Cone feed box level control to maintain choke feeding High capacity heavy duty product conveyor

1500 Maxtrak: Cone Crusher Updated Terex 1500 Cone chamber Coarse: Max feed size – 320mm Max recommended CSS – 64mm Min recommended CSS – 35mm Fine option: Max feed size – 150mm Max recommended CSS – 45mm Min recommended CSS – 24mm Cone Control integrated into the Plant Control Panel & PLC

1500 Maxtrak: Engine Caterpillar C18 Tier III ACERT six cylinders, four stroke, direct injection Fuel tank capacity: 1000 L (220 G) - More than sufficient to run a 12 hour shift 50-80 L/hr depending on CSS and rock type (11-17 G/hr.) Up to 10 tonnes tons of crushed product per litre of fuel consumed (45 tons/G) 630Hp (470kW) at 1800rpm Crusher Drive – direct drive via wedge belts Hydraulic belt tensioning system (as standard) Complete power pack lowers hydraulically to ease belt replacement Clutch - PT Tech wet clutch (HPTO14VG) Adjust CSS instantly whilst crushing

1500 Maxtrak: Plant Controls Crusher control is fully integrated into the plant PLC control system. Ability to run crusher at optimised power & pressure settings.

1500 Maxtrak: Plant Controls Enabling crusher-setting changes to be made easily and simply on the fly and also allows the user to calibrate and monitor manganese wear: Full PLC control system 320 x 240 pixel backlit screen Complete pictorial user controls Multi-function backlit menu buttons High definition screen Full system diagnostics A navigation wheel is fitted onto the control system to operate all of the plant functions including: Engine speed Feeder (start/stop/speed) Product conveyor (start/stop) Cone (start/stop) Metal purge sequence Crusher control Plant diagnostics

1500 Maxtrak: Options Hydraulic water pump –to provide high pressure water supply to the spray bars Radio remote control - complete with integrated tracking functions and plant stop button. Remote can also be used to: Start/stop feeder Start metal purge sequence Crusher camera -provides a remote view from above the cone so that the operator can see if the cone is choke fed without having to climb up onto the feed conveyor catwalk Product conveyor belt weigher

1500 Maxtrak: In Action

Powerscreen 1500 Maxtrak: Case Study 1 – Gloucester, UK Medium Hard Limestone Primary Powerscreen XA750 CSS = 200mm (8”) 1500 Maxtrak CSS = 38mm (1 ½”) Moisture content 6% Tonnage 720tph 75mm + = 5% 0 to 75mm = 95%

Powerscreen 1500 Maxtrak: Case Study 2 – Aberdeen, Scotland Granite Primary Metso LT125 CSS = 180mm (7”) 1500 Maxtrak CSS = 50mm (2”) Moisture content 6% Tonnage 820tph 80 to 125mm = 3% 63 to 80mm = 7% 40 to 63mm = 26% 0 to 40mm = 64%

Powerscreen® Crusher Range Jaw Crushers XA750 Metrotrak Metrotrak HA X400S Range 1180 Premiertrak Cone Crushers 1000 Maxtrak 1000SR 1300 Maxtrak 1500 Maxtrak Impact Crushers XH250 XH320 XH320SR XH500 XH500SR VSI Crusher XV350

Powerscreen® Screen Range H Range Horizontal Screens H6203 H6203R H5163 H5163R Warrior Heavy Duty Incline Screens Warrior 800 Warrior 1400 Warrior 1800 Warrior 2400 Chieftain Incline Screens Chieftain 400 Chieftain 600 Chieftain 1400 Chieftain 1700 2 & 3 Deck Chieftain 2100X 2 & 3 Deck Chieftain 2100X Bivitec Chieftain 2400 Washing Screens Commander 1400 Rinser Static Range Trident Range Chieftain 1400 Rinser Chieftain 1700 Rinser Chieftain 2100X Rinser Finesmaster 60 Compact Finesmaster 200 + 200X Compact Finesmaster 120 + Compact Powerscrub 120R Powerscrub 200 MKII Rinser Trident Range Aggwash

1500 Maxtrak: Customer Support Powerscreen provide their customers with excellent Customer Support via their global network of dealers, which ensures there is a local dealer near you. Sales / Parts / Servicing / Warranty / Finance

Support by Powerscreen Dealer Network

1500 Maxtrak: Customer Support Trained Sales & Service Staff Sales staff are trained on all our crushing & screening products to ensure you get the right machines for your application - giving you the volume, shape and size of end product you need. Our trained and skilled service engineers will help maximise your efficiency, resolving issues in the field to minimise downtime. Parts: right part, right price, right time To maximise productivity we stock a wide range of crushing & screening wear and general parts. These genuine, high quality parts are engineered to last and designed specifically for your machines.

www.powerscreen.com The material in this document is for information only and is subject to change without notice. Powerscreen assumes no liability from errors or omissions in this document, or from the use of the information contained herein. Due to continual product development we reserve the right to change specifications without notice. Product performance figures given in this brochure are for guidance purposes only. This information does not constitute an expressed or implied warranty or guarantee, but shows test examples provided by dealers. These results will vary depending on feed material gradings, mesh sizes, feed source and types of material being processed. Photographs are for illustrative purposes only. Some or all of the machines in the illustrations may be fitted with optional extras. Please check with your dealer for details on optional extras. Powerscreen® is a registered trademark of Terex GB Limited in the United States of America and many other countries. Copyright Terex GB Limited 2010.