1 PFP QSR, 10/9/2012 Particles and Fields Package Quarterly Status Review (QSR) October 9, 2012 Dave Curtis, PFP PM

2 PFP QSR, 10/9/2012 PFP I&T

3 PFP QSR, 10/9/2012 Schedule Status Recent developments have caused a slip in the PFP delivery to LM from 11/13 to 11/26 –LPW thermal vac anomaly led to an FRB decision to remove the LPW boards from the PFDPU for diagnostics –SWEA failure led to an FRB decision to open the SWEA analyzer for inspection (requires IRAP participation) PFDPU reintegration and test is the critical path to delivery –If SWEA falls behind further it can deliver later, but nothing can deliver without PFDPU

4 PFP QSR, 10/9/2012 Schedule

5 PFP QSR, 10/9/2012 EVM (August report) SPI (and CPI) dropped a bit as we eat into the last of the pre-ship schedule margin. CPI remains low due to high manpower levels required to overcome problems and press to maintain delivery schedule SPI / CPI August 2012

6 PFP QSR, 10/9/2012 Accomplishments LPW preamps completed thermal vac SWIA completed post-environmental calibrations PFDPU, SEP, LPW, MAG, EUV completed environments –Except magnetics screening STATIC modified to fix noise problem associated with field emissions from the start foils SWEA HVPS problem fixed; SWEA preamps rebuilt; diagnostics continue to reduce risk of future high voltage discharges (working with FRB) More in instrument sections…

7 PFP QSR, 10/9/2012 Ongoing Work Complete SWEA diagnostics, environments Complete STATIC calibration & environments Complete LPW LASP Complete flight software acceptance tests MAG EMI Filter fabrication, GSFC

8 PFP QSR, 10/9/2012 Issues [1] EUV Temp sensor noise –Fix implemented in EM harness and tested at EMC –Fix incorporated in FM harness by SSL, but not as good as EM harness –Additional improvement identified, being incorporated into FM harness –Thermal test with fixed harness, FM PFDPU/EUV planned MAG Heater CE/CS issues –Filter to be added to MAG heater circuit –Implemented as a box attached to the outside of PFDPU –Will be separately tested and qualified and attached late in the flow –Breadboard filter tested with EM PFDPU Clean for Emissions, 6x better for susceptibility

9 PFP QSR, 10/9/2012 Issues [2] SWEA HVPS problem in TVac –HV discharge damaged one preamp –Replacement preamp board complete –Identified HVPS problem (broken multiplier) –Diagnostics in progress to identify root cause STATIC Issues in Calibration –HV field emission problem causes noise instrument New fix implemented – see STATIC section LPW (PFDPU) Thermal Vac Cold –One LPW charge pump failed when cold at 2MHz –Works at 1MHz, meets science requirements –Concern that unknown cause risks LPW science –FRB/Project decision to open PFDPU to diagnose problem LPW boards returned to LASP

10 PFP QSR, 10/9/2012 Top Risks

11 PFP QSR, 10/9/2012 Risks List

12 PFP QSR, 10/9/2012 PFP Mass Added MAG heater filters Measured LPW mass

13 PFP QSR, 10/9/2012 Mass Tracking Chart

14 PFP QSR, 10/9/2012 PFP Power No change this month

15 PFP QSR, 10/9/2012 PFP Power Trend

16 PFP QSR, 10/9/2012 PFP Data Rate Small change to SWEA CBE

17 PFP QSR, 10/9/2012 Requirements Verification Status Type# Requirements# Verified FRD10722 ERD10655 ICD14236 FSW – Op20795 FSW - Boot68 Environment & functional test results starting to get incorporated Verification matrix updated, MAVEN_PF_SYS_033D

18 PFP QSR, 10/9/2012 MAVEN PFP MAG Status October 2012 Jack Connerney, MAG Lead

19 PFP QSR, 10/9/2012 GSFC MAVEN MAG – Status MAG FM1 and FM2 performed as expected during PFP system environmental tests –Elevated noise observed at times during the tests traced to grounding and other issues specific to non-flight like test configuration. Awaiting MAG test data exercising all PFP MAG-related functions for test and verification of PFP on board software. Filter Box Schedule (filter box assembly delayed ~2-3 weeks by various contract issues). –Complete board receipt, inspection, checkout by 10/4/12. –Complete thermal tests of assemblies, ship to SAIC for coat and stake by 10/11/12; expect return of boards by 10/19/12. –Install boards in enclosure, checkout, complete by 10/24/12. –Thermal cycling, 200 hours burn-in to be completed by 11/02/12... Schedule availability of filter boxes by 11/05/12.

20 PFP QSR, 10/9/2012 MAVEN PFP SWEA Status October 2012 Dave Mitchell, SWEA Lead

21 PFP QSR, 10/9/2012 SWEA Status SWEA was in thermal vacuum tests when it had a high voltage discharge that damaged a preamp –Similar to a discharge we had in calibration which was blamed on a HV capacitor –Also saw significant high voltage ripple (70Vp-p) On opening the instrument for diagnostics saw damage to diodes on the anode board –Solder plating of leads flaking off, tiny flecks of solder on anode –Concern that flecks could have gotten into analyzer –Replaced diodes with surface mount parts Also found VMI HV multiplier on HV board was damaged –Have not been able to remove multiplier for failure analysis – epoxied to PWB –Added new multiplier, fixed ripple FRB decision to open analyzer to inspect for damage and contamination –IRAP team coming to SSL to do the work next week

22 PFP QSR, 10/9/2012 MAVEN PFP SWIA Status October 2012 Jasper Halekas, SWIA Lead

23 PFP QSR, 10/9/2012 SWIA Progress EMC Passed Vibe Passed T-Vac Passed Final Calibration Completed All SWIA Level 3 Requirements Met (Or Exceeded) ATLO/Transition Scripts, LUTs, and RTSs delivered Environmental Testing Nearly Complete: Magnetics is the only environmental test remaining ~235 hours of power-on time for full FM to date ~100 w/ HV

24 PFP QSR, 10/9/2012 SWIA Issues Flight MLI thermal blanket may need to be slightly altered to accommodate all connectors on doghouse –Connectors come in from two directions –Hole in MLI blanket not quite big enough to accommodate –Plan to do test-fit with flight cable to determine best way to alter blankets –Radiator area may also need to be adjusted.

25 PFP QSR, 10/9/2012 MAVEN PFP STATIC Status October 2012 Jim McFadden, STATIC Lead

26 PFP QSR, 10/9/2012 STATIC Accomplishments FM TDC board modified (PFR 120), tested in vacuum – works properly. FM aperture mechanism tested in vacuum – works properly. During re-testing of the STATIC FM sensor, after the TDC fix, a new source of noise was identified. This noise is different from the low level noise that initially generated PFR 119, and will be added to that PFR. The noise appears to be associated with small tears in the Start carbon foils resulting in field emissions ~100 nA, much larger than previous background emissions. Contact with the UNH Cluster/CODIF team identified similar problems that could develop after weeks of operation. Suppressing this emission requires adding a grid in front of the foil – similar to the suppression grid on the Stop foils. The grid and spacer were fabricated, grid electro-polished, and installed this week. Static went under vacuum by Oct. 5 and calibrations should start Oct. 8. FSW for generating all STATIC APIDs developed - in test. Ground software for decommutating STATIC APIDs developed - in test. Ground software for MLUT table generation completed - in test Ground software for RTS commands generation completed - in test.

27 PFP QSR, 10/9/2012 STATIC Open Issues / Tasks Start carbon foil suppression grid needs testing to verify it eliminates field emission noise identified in earlier tests. STATIC needs to complete environmental tests after calibrations. STATIC APIDs and RTS commands generated by PFDPU need thorough testing on the EM and FM units. Colutron ion gun Wein filter repaired (broken internal wire) but gun is still having heat dissipation problems – can’t be run on hot days. Colutron gun needs testing with EM sensor before calibrations with the FM sensor. Spare units for subsystems (ACC/MCP, MCP-Anode, TOF analyzer) are waiting for a break in ME work load for assembly.

28 PFP QSR, 10/9/2012 MAVEN PFP SEP Status October, 2012 Davin Larson, SEP Lead David Glaser, SEP ME Miles Robinson, SEP EE

29 PFP QSR, 10/9/2012 SEP Accomplishments Repair to SEP actuator assemblies was accomplished successfully 9/05 - SEP Pre-Vibe Magnetic Characterization (passed) 9/07 - SEP Vibration testing (passed) 9/10 - SEP post-Vibe Magnetic Characterization (passed) 9/12 - SEP Enters Thermal/Vac Chamber (This was done in parallel with PFDPU T/V) 9/25 - SEP Thermal/Vac Tests end. Removed from chamber (passed) –Anomaly on opening of SEP2 Actuator at low bus voltage and lowest temperature. –Visual inspection showed incomplete motion (~90%) –Does not impact science. 9/27 - SEP Passes post-Thermal Vac Magnetic Characterization 10/05 – SEP begins final calibration with PFDPU –10/6 Preliminary cal done with SEP1 using FM#1 (Flight spare sensor)

30 PFP QSR, 10/9/2012 Calibration Data

31 PFP QSR, 10/9/2012 Magnetics Characterization

32 PFP QSR, 10/9/2012 MAVEN PFP PFDPU/GSE Status October 2012 Dorothy Gordon Bill Donakowski Timothy Quinn Peter Berg Dennis Seitz Chris Tiu Tony Mercer

33 PFP QSR, 10/9/2012 PFDPU Flight System Thermal Vacuum Testing (TVAC). PFDPU TVAC Testing completed, 9/24.

34 PFP QSR, 10/9/2012 PFDPU Flight System Thermal Vacuum Testing (TVAC). All temperature cycles and CPTs complete. SEP noise was identified as TVAC chamber/pump noise. An external wire mesh was installed to enhance the grounding and decrease interference. MAG noise was attributed to the MAG Heater operation during its synchronization transitions (Not expected in flight). Diagnostics were performed by simulating the heater temp sensor with a variable resistor to measure noise counts. LPW -30C channel anomaly at 2MHz charge pump frequency (PFR124). Not a failure since we operate fine at 1MHz, but unexplained, implying a risk of future failure.

35 PFP QSR, 10/9/2012 PFDPU Flight System The flight PFDPU was removed from the SNOUT1 TVAC Chamber to support the PF instruments calibrations. SWIA Calibration Support. Completed, 10/1. SEP Calibration Support. In progress, 10/2 to 10/12. Future Instrument Calibration Support. EUV Temp. Calibration – week of 10/15. LPW Boom Deploy – week of 10/15. MAG Calibration – 10/20 to 10/24? GSEOS. Updated RTS’s and LUT’s verified and loaded into the flight PFDPU EEPROM.

36 PFP QSR, 10/9/2012 PFDPU Flight System MAG Filter Box (x2). Build approved and awaiting completion and delivery from GSFC. Thermal Cycling to be done at GSFC. Vibration deferred to S/C Testing.

37 PFP QSR, 10/9/2012 MAVEN PFP Flight Software Status October 2012 Peter Harvey

38 PFP QSR, 10/9/2012 Overview of Activities Deliveries Development (Build 3) During Period SWEA PAD simulated on laptop verified against DWC’s Excel spreadsheet Incorporated in V3.0 Dave Mitchell now wants changes SWIA MOMENTS Simulated on PC environment Transferred to FSW V3.1 Simulation did not work Code required a lot of changes Successful simulation of P1 and P2 Moments against test cases SWIA LUTs Required rewriting sections of Flash Write/Read functions Allows Read/Write from/to a Specific Block on Flash Tested on ETU Limit Monitor Database Building Received inputs from instrumenters last Sunday (9/30). Have built a database but will need to test it. On the “Cutting Room Floor”

39 PFP QSR, 10/9/2012 SPRs and SCRs

40 PFP QSR, 10/9/2012 Module Status Chart

41 PFP QSR, 10/9/2012 Defect Chart NULACCERRs reported and fixed.

42 PFP QSR, 10/9/2012 Safety and Mission Assurance Quarterly Status Report (QSR) October 2012 Jorg Fischer, PFP MAM

43 PFP QSR, 10/9/2012 SMA QSR SUMMARY Workmanship - QA supported assembly modifications, tuning efforts, repair/rework, and training (training at JPL, RMV, and informal in-house) Configuration Management -FHW – Checked FLT Binder documentation and PFR status to confirm readiness, before start of testing -FSW – ongoing support of informal and formal reviews, walk-throughs, and monthly reports -Documentation Control – Performed FLT document reviews, and updates Work Order Management -Travelers – Reviews performed by SSL QA and GSFC QA -Procedures – Performed procedure reviews -Inspections – Ongoing - Performed by SSL QA and GSFC QA.

44 PFP QSR, 10/9/2012 SMA Details Ready FLT Binders getting ready for PSR

45 PFP QSR, 10/9/2012 SMA SUMMARY Calibration -Performed the monthly checks (Tools and Certifications) – no issues. Scanned 90% of all certifications for EIDP delivery. Training -Performed certifications review – no issues -Held SSL Safety Training Meeting -LM Training for SSL team members to meet LM in-house requirements might be necessary. Contact with C. Love in progress. -ESD training is required and is scheduled for October 12, Suspect counterfeit awareness training is planned for SMA and purchasing personnel PFR-NCR SPR-SCR System -PFR-NCR database revised and updated, documentation in progress -SPR-SCR list revised and updated, documentation in progress

46 PFP QSR, 10/9/2012 SMA – SPR-SCR System

47 PFP QSR, 10/9/2012 SMA – PFR-NCR System

48 PFP QSR, 10/9/2012 SMA SUMMARY MRB System -PFR status report list sent to GSFC – weekly -PFR-NCR System will serve as a Lessons Learned System -Provided assistance to SSL engineers and scientists with PFR documentation and related item close-out PFR MRB Status (10/8/12): SSL Problem count 124 MRB problems: 80 NCR problems: 39Problems in Review at GSFC: 18 SSL Closed: 95, Open: 22, VOID:5GSFC Total CLOSED problem count: 63 Monitor: 3 (SWEA PFR 059, PFR 115: SWIA Vibration Frequency Shift, MAVEN PFR 122 SWEA Vibe TVac)

49 PFP QSR, 10/9/2012 SMA SUMMARY Quality -Inspections of all FLT unit assemblies, PWA, boxes, and harnesses – ongoing. All issues are documented in PFR System. Verified connector-saver installations; Flight harness inspections -Testing - Provided support for offsite Vibration testing setup and testing. Support of In-house TVAC set-up and testing of the instruments -Support of LASP EUV efforts at SSL -Continuous inspections of Flight assembly, cleanroom, and test areas by SSL and GSFC QA -Support of integration and de-integration activities of the Instrument Stacks (PFDPU, SWEA, SWIA, SEP, LPW, STATIC) -Support of PW board modifications/tuning and rework/repair

50 PFP QSR, 10/9/2012 SMA SUMMARY ESD Control -Implementation, equipment, maintenance, measurement, and training are addressed in the SSL ESD Control Plan (Rev. B) -Supported the annual independent ESD Control verification and performed the monthly survey – no issues -SSL MAVEN team ESD training is required and is scheduled Material / Parts Control -Updated EEE parts, Flight fastener, and Materials databases -og. -Helped engineers with updating As-built BOM documentation. ABPL for all instruments are complete -Alert response reports (GIDEP) – Provided disposition and updated the alert response database - no impact reports for all 28 alert items for September 2012 alerts. -Polymerics – Updated mix record database. Performed polymeric witness sample testing, filing, inspections, and documentation.

51 PFP QSR, 10/9/2012 SMA SUMMARY Facilities / Equipment -Continuous inspections of Flight assembly, vendor and in-house test areas by SSL and GSFC QA -Provided cleanroom support - cleaning of parts, continuous supplies, and maintenance, for all MAVEN cleanrooms -Industrial Safety: Provided support of chemical, hazardous waste inventory and UCB EH&S interaction -SMA recommends the purchase of an Thermal Vacuum oven Delivery Readiness - to LM -Reviewed LM AIRR list – ongoing Other activities - Included the normal, ongoing participation in instrument meetings, discussions, documentation reviews and comments. SSL SMA provided ongoing inspections, surveys, operator training and re-certification services, stockroom, cleanroom, shipping, chemical inventory, calibration, ESD control, safety checks, and parts services.

52 PFP QSR, 10/9/2012 Safety Meeting September 2012

53 PFP QSR, 10/9/2012 SMA SUMMARY – Concerns Concerns – All concerns are well understood and are closely monitored by SSL and GSFC QA. Pending – Three red flag PFRs – LM liens? Training - Counterfeit awareness and recognition training for incoming inspection is necessary and recommended (Ref. recent vendor alert for counterfeit part distribution: NA-HQ SSL will schedule training for SSL SMA and purchasing personnel in December of 2012.