David Larbalestier, NHMFL presentation EUCARD 2013, CERN June 14, 2013 Slide 1 The NHMFL Bi-2212 Coil and Conductor Development Program - Presentation.

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Presentation transcript:

David Larbalestier, NHMFL presentation EUCARD 2013, CERN June 14, 2013 Slide 1 The NHMFL Bi-2212 Coil and Conductor Development Program - Presentation to EUCARD 2013 David Larbalestier, Eric Hellstrom, Jianyi Jiang, Fumitake Kametani, Peter Lee and Ulf Trociewitz Applied Superconductivity Center National High Magnetic Field Laboratory, Florida State University, Tallahassee, FL 32310, USA 34T (in 31T) REBCO Coated Conductor Postdocs: Natanette Craig and Matthieu Dalban-Canassy PhD students: Peng Chen, Maxime Matras, and Daniel Davis More contributions from Christian Scheuerlein at CERN are expected!

David Larbalestier, NHMFL presentation EUCARD 2013, CERN June 14, 2013 Slide 2 Driving themes Coil performance is central to the NHMFL and the DOE investment DOE supports conductor technology NHMFL through core NSF grant supports coil development No superconducting magnet is ever better than its conductor Onnes result of conductors now exceed coil prototype thresholds – now needs pushing to maturity Longer, stronger, cheaper with good understanding of attainable performance envelope We are convinced that the very complex present HT can be simplified with OP Each step needs to be rethought using sufficient OP to 1.) prevent sheath expansion and 2.) to make full density 2212 without bubbles

David Larbalestier, NHMFL presentation EUCARD 2013, CERN June 14, 2013 Slide 3 Conditions for developing high J E Use OP system (1 bar O 2, balance inert gas) to: 1.Prevent swelling of the conductor driven by internal gas pressure 2.Apply over pressure to fully densify 2212 (all PIT conductors rely on less than full density to allow co-deformation of powder and metal matrix) 3.Control internal gas pressure sources

David Larbalestier, NHMFL presentation EUCARD 2013, CERN June 14, 2013 Slide 4 A short test sample equivalent to a long sample was needed – sealed end sample All prior high J E wires were short wires allowing internal gas to escape and thus limiting dedensification, wire expansion, but NOT preventing bubble formation Only external pressure can densify the 2212 and compress bubbles to small volumes Sealed end samples contain all internal gases Residual air in the only 60-65% dense powder Condensed phases such as H 2 O or C going to CO 2 that gasify on heating (H 2 O) or on 2212 melting (CO 2 )

David Larbalestier, NHMFL presentation EUCARD 2013, CERN June 14, 2013 Slide 5 Earlier Bi-2212 RW Coils at NHMFL High Field Test coil: 10 layers/750 turns, L ~ 3 mH ID = 15 mm, OD = 38 mm, height = 100 mm conductor length ~66 m  B = 1.1 T at 31 T first HTS wire-wound coil to go beyond 30 T (32.1 T in 31 T background) J w = 80 A/mm 2 at 31 T 180 mm High Field Test coil “7 T inner shell”: 10 layers/135 turns, L = 14.9 mH ID = 32.4 mm, OD = 57.4 mm height = 180 mm conductor length ~220 m  B = 1.2 T at 20 T Large OD  hoop test coil: ID = 92.5 mm OD = mm 10 layers, 10 turns Bore tube less epoxy impregnated  B ~ 0.2 T at 20 T 210 MPa without degradation Bore-tube-free Test Coils: Minimize chemical interactions with conductor 100 mm mm Conclusion: coil J c and J w too low for practicality J w = 80 A/mm 2 at 31.2 T

David Larbalestier, NHMFL presentation EUCARD 2013, CERN June 14, 2013 Slide 6 Q: Are OP tests on 15 cm closed end samples predictive of coil length samples? We made many 2212 coils See Weijers et al. IEEE TAS “High field magnets with HTS Conductors”, 20, 576 (2010). Winding current density did not advance over more than 10 years - < 100 A/mm 2 at 20 T We insisted to test our short closed sample performance against long length closed end coil length 10 bar OP coil with 34 m of wire (Trociewitz )

David Larbalestier, NHMFL presentation EUCARD 2013, CERN June 14, 2013 Slide 7 OP Bi2212 Coil with nGimat TiO 2 insulation Coil as built (as designed): 47 (50) turns, 8 (8) layers, (37.38) mm OD 2 innovations: OP process AND thin insulation to drive J w >> 100 A/mm 2 Coating removed, ends sealed for OPHT Configuration for 31 T test: 15 um thick nGimat TiO 2 dielectric coating REBCO flexible leads Coil terminals Probe Coil specs.: Because we were limited 1. to 10 bar by furnace diameter 2. By short furnace length which put coil terminals in low T zone…. Nevertheless

David Larbalestier, NHMFL presentation EUCARD 2013, CERN June 14, 2013 Slide mT/A Field Generation and Coil Load Line 2.6 T Field increment achieved in 31.2 T background field (I q = 388 A, J w = 187 A/mm 2 ) Slight degradation on inner terminal after a total of about 20 in-field 4.2 K runs at ramp rates varying from 2.5 – 50 A/s 33.8 T 1.8 K test is helpful for high field tests >20T due to He bubble

David Larbalestier, NHMFL presentation EUCARD 2013, CERN June 14, 2013 Slide 9 Brief History of BSCCO Coils up to now ConductorHT styleCoil styleB applied (T)delta B (T)Jwinding (A/mm^2)YearInstitutionComment, ID/OD 2212 round wireW & RLayer W Vacuumschmelzeearly test coil 2223 tapeR & WDP* stack Sumitomo/MIT1st decent insert 2212 tapeR & WDP stack Hitachi/NIMS 17 / 45 mm 2212 tapeW & RDP stack Hitachi/NIMS 17 / 48 mm 2212 tapeR & WDP & Layer W NHMFL 5T 45 / 165 mm 2223 tapeR & WDP stack KIT (HOMER) 60 / 180 mm 2212 round wireW & RLayer W NHMFL, 2212-program 15 / 38 mm 2212 round wireW & RLayer W NHMFL, 2212-program 15 / 38 mm same coil NHMFL, 2212-program same coil Winding current density more than doubled since 2008 coils OP coil duplicates short sample properties * DP = double pancake type coil 80 A/mm 2 at 31.2 T 187 A/mm 2 at 31.2 T Ulf Trociewitz, Matthieu Dalban-Canassy and Peng Chen (see MT23 invited paper by Trociewitz)

David Larbalestier, NHMFL presentation EUCARD 2013, CERN June 14, 2013 Slide 10 OP furnaces are needed to allow short samples to be translated into coils – NHMFL capabilities DiameterLengthMax pressureComments 25 mm15 cm barToday’s workhorse 48 mm15 cm25 barCommissioning now 45 mm25 cm barOn order, June delivery 170 mm50 cm100 barOn order, July delivery Capabilities are available to all in BSCCo and many samples have been shared with LBNL and FNAL FNAL is designing a 100 bar capability for straight Rutherford Cables suitable for reacting 2212 cable designed for test in FRESCA at CERN

David Larbalestier, NHMFL presentation EUCARD 2013, CERN June 14, 2013 Slide 11 Existing 100 bar system 100 bar system – on order 25 bar system – on order New OP furnaces increase capacity for moderate sized coils and scientific studies

David Larbalestier, NHMFL presentation EUCARD 2013, CERN June 14, 2013 Slide bar OP furnace for large coils Hot zone 50 cm high 16 cm diam 3.5 m 2.65 m

David Larbalestier, NHMFL presentation EUCARD 2013, CERN June 14, 2013 Slide 13 Present conductor driving questions 1. Is there any clear evidence that one powder is better than another? Yes – based on 20 billets made in last 3 years 2. How uniform along the length does OP leave the samples? So far no serious worries but more tests needed 3. Do cleaner billets require less OP pressure? Jiang MT23 talk 4. What really is the optimum filament diameter (d f ) for optimum Jc? Early signs are that smaller than present design (<15  m) may be better 5. Can we do a better ODS on both Ag/Mg and Ag/Al than we are doing at present? Probably – in process 6. How do we measure powder quality? In process 7. How do filaments couple and is there any change as filaments become closer and smaller? In process 8. Can we simplify the heat treatment? We believe so

David Larbalestier, NHMFL presentation EUCARD 2013, CERN June 14, 2013 Slide 14 Is one powder better than another? For now the answer seems to be that (more recent) Nexans granulate develops higher J E than (older) Nexans standard fine powder New powder from Nexans will provide a new test that eliminates powder age as variable All evaluations done at 100 bar OP Je data taken at 5T and densification is D original /D after OP - D original Data from Matras, Craig and Jiang – see Jiang MT23

David Larbalestier, NHMFL presentation EUCARD 2013, CERN June 14, 2013 Slide 15 Transverse section imagesLongitudinal section images Polished sections of filaments in their surrounding Ag Exposed filaments show their plate-like nature and frequent strong misalignments. EBSD images show some local texture and significant 2 nd phase content within filaments The filaments cannot be fully connected – yet do have high Jc 2212 Filaments contain many HAGBs – and (without bubbles) have high Jc Kametani and Jiang - see DCL arXiv

David Larbalestier, NHMFL presentation EUCARD 2013, CERN June 14, 2013 Slide 16 Outlook is very positive 34 T (in 31T) with 2212 has been safely and reproducibly generated This was a 10 bar coil – we expect more from new 25 and 100 bar coils Very strong collaboration between BSCCo labs and Nexans and OST has really allowed rapid progress with great flexibility BSCCo unites Fermilab, LBNL, BNL and NHMFL on 2212 CERN is linked to BSCCo through EUCARD2 task T magnet aspect of LHC energy upgrade CDP is an essential component of the collaboration