Prototype Wind Turbine Presentation by – Anthony Benasco Brody Holloway Hulon Reid Advisors – Dr. Cris Koutsougeras Dr. Junkun Ma Senior Design Teacher – Dr. Cris Koutsougeras Class- ET 494 Senior Design
Vertical Wind Turbine Clean Alternative Energy Sustainability Center Introduction
Design an efficient prototype Vertical Wind Turbine Convert kinetic (mechanical) energy electrical energy Design Mechanical Airfoil System with Wind Direction Indicator Produce efficient power source Objectives
Air Foils - Wind Power Generation Cam System - Controls Air Foil Movement Drive System - Adjusts RPM Electronic System - Controls Wind Turbine Functionality Generator - Conversion to Usable Energy Weather Vane – Specifies Wind Direction to System Components
Vertical Wind Turbine Initial Design
Airfoil Design Modification Louver System
CAM Design with Displacement Diagram
We will use a Vehicle Axle for the shaft that is attached to the Air Foils and driving sprocket. Length = 92 in, Diameter = 3 in Required shaft Diameter (D) = Sqrt[2.94 (Kt*V*N) / Sn’] Kt = Stress Factor, V= Shear Force, N = Max Stress Component D = Sqrt[2.94(2*10.58*361.43) / = inch Shaft Design
Chain And Sprocket Design No. 80 Chain, 1 inch pitch Length = 100 pitches, 100 inch Chain Center Distance = inch (Maximum) Sprockets = Large, 59 teeth, D = Small, 17 teeth, D = Input 3 MPH = 38 RPM (Estimated) Output RPM = 130 Minimum, 2500 Maximum Drive Design
COMSOL Model
Cost and Weight Estimations
Platform – 3 ft. for components ; 2 ft. overhang for alternator, chain, shaft and sprocket Forces in x-direction: F(x) = 0 Forces in y-direction: F (y) = 0 = -R1 – R2 +270lbs+30lbs Moment of Bending: M(a) = 0 = (270)(1.5ft) + (30)(5ft) - R2(3ft) R2 = (555)/ (3ft) = 185 lbs. R1 = 115 lbs. Determining Reaction Forces on Platform
To design a potentially more efficient prototype vertical wind turbine Capable of withstanding 130+ mph winds Continuous adjustment to the wind direction for maximum performance Design of a fail-safe system for extreme, harsh conditions Supplemental teaching resource for future engineering students Goals
2/24/13 COMSOL Simulation Completed 3/10/13 Shaft Machined and Fabricated 3/24/13 Air Foils Fabricated 4/7/13 Cam System Built 4/21/13 Install Electrical Components and Test 5/5/13 Project Completed Deliverables