Plant-wide Benefits of EtherNet/IP Seminar

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Presentation transcript:

Plant-wide Benefits of EtherNet/IP Seminar Networking Design Considerations for Real-Time EtherNet/IP Performance - QoS Plant-wide Benefits of EtherNet/IP Seminar

Industrial Traffic Prioritization Network Technology Convergence Not all traffic is created equal! Control (e.g., CIP) Video Data (Best Effort) Voice Bandwidth Low to Moderate Moderate to High Random Drop Sensitivity High Low Latency Sensitivity Jitter Sensitivity Not all network traffic is created equal, nor should users treat it equally. To minimize application latency and jitter, control data should have priority within the Cell/Area Zone. Quality of Service (QoS) gives preferential treatment to some network traffic at the expense of others. Control data is more sensitive to latency and jitter than information data. CIP – Common Industrial Protocol SMTP – Simple Mail Transfer Protocol Plant-wide / site-wide networks must prioritize industrial automation and control system (IACS) traffic (CIP) over other traffic types (HTTP, SMTP, etc.) to ensure deterministic data flows with low latency and low jitter Different industrial traffic types (HMI, I/O, Safety, Motion) have different requirements for latency, packet loss and jitter

Industrial Traffic Prioritization Quality of Service (QoS) QoS helps mitigate the following network issues: End-to-end delay Fixed delay – latency Variable delay – jitter Bandwidth capacity issues Packet loss QoS design considerations: QoS prioritizes traffic into different service levels Provides preferential forwarding treatment to some data traffic, at the expense of others Allows for predictable service for different applications and traffic types To minimize latency and jitter, users should apply QoS to control data within the Cell/Area Zone. Before implementing QoS within the Industrial Zone, use a multidiscipline team of operations, engineering, IT and safety professionals to establish a QoS policy for the Industrial Zone. This policy should support the needs of operations, including what to apply QoS to and when. Additionally, the multidiscipline team should understand that this policy may differ from the enterprise QoS policy. Enterprise QoS policies commonly give priority to VoIP. QoS does not increase bandwidth … QoS gives preferential treatment to some network traffic at the expense of others A traditional network is best-effort All traffic get the same service, i.e. the forwarding behavior by a network device is FIFO QoS prioritizes traffic into different service levels and provides preferential forwarding treatment to some data traffic at the expense of lower priority traffic QoS = Preferential treatment

Industrial Traffic Prioritization Quality of Service (QoS) INGRESS ACTIONS EGRESS ACTIONS Queue/ Schedule Congestion Control Classification Policing/ Metering Marking Distinguish Traffic by examining Layer 2/3/4 labels and QoS fields. QoS changed depending on trust state at port. Ensure conformance to a specified rate DSCP-CoS or CoS-DSCP mapping 4 queues/port with Priority scheduling QoS classification based on Layer attributes: Layer 2 Destination MAC Address Layer 2 EtherType Layer 3 Source / Destination IP Address Layer 4 TCP / UDP Source or Destination Port Number ODVA EtherNet/IP QoS Specification Layer 2 … Class of Service (CoS) … 802.1Q/p Layer 3 … type of service (ToS) … DiffServ Code Point (DSCP)

Industrial Traffic Prioritization QoS - Operations Post-Queuing Operations Classification and Marking Queuing and (Selective) Dropping

Industrial Traffic Prioritization QoS – Layer 2 CoS Pre SFD DA SA TAG 4 Bytes Type/Len Data (Payload) FCS 802.1Q/p Header PRI VLAN ID CFI Tagged Ethernet Frame Three Bits Used for CoS (802.1p User Priority) IEEE 802.1Q defines frame format IEEE 802.1p, also referred to as Class of Service (CoS), defines user priority in 802.1Q frames Different types of traffic are assigned different CoS values. Only three bits are available for 802.1p marking. Therefore, only 8 classes of service (0-7) can be marked on Layer 2 Ethernet frames. Challenges with tagged frames Some IACS devices don’t support – dropped frames 802.1Q/p Class of Service—Ethernet frames can be marked at Layer 2 with their relative importance by setting the 802.1p User Priority bits of the 802.1Q header. Only three bits are available for 802.1p marking. Therefore, only 8 classes of service (0-7) can be marked on Layer 2 Ethernet frames.

DiffServ Code Point (DSCP) Industrial Traffic Prioritization QoS – Layer 3 DiffServ Code Point (DSCP) 7 6 5 4 3 2 1 ID Offset TTL Proto FCS IP SA IP DA Data Len Version Length ToS Byte DiffServ Code Point (DSCP) IP ECN IPv4 Packet IP Precedence Unused Standard IPv4 DiffServ Extensions Differentiated Services (DiffServ) is a model for specifying the relative priority of traffic based on the Type of Service (TOS) field within the IPv4 header – defined in RFC 2475 DiffServ: six most significant bits of ToS byte are called DiffServ Code Point (DSCP) - remaining two bits used for flow control DiffServ allows nodes to forward packets based on class of traffic as defined by the DiffServ Code Point – defined in RFC 2474 IP Type of Service Byte—As Layer 2 media often changes as packets traverse from source to destination, a more ubiquitous classification would occur at Layer 3. The second byte in an IPv4 packet is the Type of Service (ToS) byte. The first three bits of the ToS byte alone are referred to as the IP Precedence (IPP) bits. These same three bits, in conjunction with the next three bits, are known collectively as the DSCP bits. The IP Precedence bits, like 802.1p CoS bits, allow for only 8 values of marking (0-7). IPP values 6 and 7 are generally reserved for network control traffic (such as routing). IPP value 5 is recommended for voice. IPP value 4 is shared by video conferencing and streaming video. IPP value 3 is for voice-control. IPP values 1 and 2 can be used for data applications. IPP value 0 is the default marking value. Many enterprises find IPP marking to be overly restrictive and limiting, favoring instead the 6-Bit/64-value DSCP marking model.

Industrial Traffic Prioritization QoS – ODVA DSCP and CoS Priority Values Traffic Type CIP Priority DSCP Layer 3 CoS Layer 2 CIP Traffic Usage PTP event (IEEE 1588) n/a 59 7 PTP event messages, used by CIP Sync PTP General 47 5 PTP management messages, used by CIP Sync CIP class 0 / 1 Urgent (3) 55 6 CIP Motion Scheduled (2) Safety I/O I/O High (1) 43 Low (0) 31 3 No recommendations at present CIP UCMM CIP class 3 All 27 CIP messaging ODVA has specified QoS markings for CIP and PTP traffic Stratix 5700/8000/8300 initial configuration sets up the policing, queuing and scheduling

Industrial Traffic Prioritization QoS – ODVA DSCP and CoS Priority Values CIP Priority DSCP Layer 3 CoS Layer 2 CIP Traffic Usage Highest 59 7 Beacon, PTP Event High 55 CIP Motion Low 43, 47 I/O, Safety I/O, PTP General Lowest 0-42, 44-46, 48-54, 56-58, 60-63 1, 2, 3, 4, 5, 6 Best effort Embedded Switch Technology – Linear and Ring Topologies ODVA has specified QoS markings for CIP and PTP traffic I/O I/O I/O HMI HMI VFD Drive Controller Servo Drive VFD Drive I/O Controller Instrumentation

Industrial Traffic Prioritization QoS – Cell/Area Zone Priorities PTP-Event Critical Data Video Call Signaling Best Effort Voice Bulk Data Network Control Scavenger CIP Explicit Messaging CIP Motion PTP Management, Safety I/O & I/O Typical Enterprise QoS Cell/Area Zone QoS Priority Queue, Queue 1 Output Queue 3 Queue 4 Queue 2 Note: Due to queue characteristics of the Stratix 5700/8000/8300, the queue order of priority is different than general enterprise switch.

Industrial Traffic Prioritization QoS – Design Considerations QoS trust boundary moving from switch access ports to QoS-capable CIP devices Stratix 5700/8000/8300 Smartport enables Trusted Markings For existing CIP devices, marking at the switch access port is based on port number CIP I/O UDP 2222 CIP Explicit TCP 44818 Established through Stratix Express Setup Prioritize traffic to reduce latency and jitter for CIP I/O traffic Prioritized traffic delivery for CIP Sync and CIP Motion Minimize impacts by DDoS attacks Deploy QoS throughout the IACS network to take better advantage of QoS features Device w/out QoS marking support I/O Drive HMI Servo Drive CIP Motion or QoS ready device Controllers Gigabit Ethernet Fast Ethernet No Trust + Policing + CoS/DSCP Marking + Queuing Trusted DSCP + CoS Marking + Queuing Trusted DSCP + CoS Marking + Queuing

Industrial Traffic Prioritization QoS – Design and Implementation Considerations Plant-wide / site-wide networks must prioritize industrial automation and control system (IACS) traffic (CIP) over other traffic types (HTTP, SMTP, etc.) to ensure deterministic data flows with low latency and low jitter Quality of Service does not increase bandwidth. QoS gives preferential treatment to EtherNet/IP IACS network traffic at the expense of other network traffic types QoS is integrated into the Stratix 5700/8000/8300 switch configurations The Stratix 5700/8000/8300 recognizes or ‘trusts’ QoS capable devices and prioritizes CIP traffic as it exits from the switch Deploy QoS consistently throughout the EtherNet/IP IACS Network The more IACS devices that implement QoS, the better that the network infrastructure devices (switches, routers) can take advantage of QoS features

EtherNet/IP Advantage Summary Single industrial network technology for: Multi-discipline Network Convergence - Discrete, Continuous Process, Batch, Drive, Safety, Motion, Power, Time Synchronization, Supervisory Information, Asset Configuration/Diagnostics, and Energy Management Established – 375+ vendors, over 7,500,000 nodes Risk reduction – broad availability of products, applications and vendor support ODVA: Cisco Systems, Endress+Hauser, Rockwell Automation are principal members Supported – Defined QoS priority values for EtherNet/IP devices Standard – IEEE 802.3 Ethernet and IETF TCP/IP Protocol Suite Enables convergence of IAT and IT – voice, video and data - common toolsets (assets for design, deployment and troubleshooting) and skills/training (human assets) Standard IT technology - Standard Layer 2 and Layer 3 Network Services, Segmentation – VLANs, Prioritization – QoS, Time Synchronization – PTP, Multicast Management Topology and media independence – flexibility and choice Device-level and switch-level topologies; copper - fiber - wireless Portability and routability – seamless plant-wide / site-wide information sharing No data mapping – simplifies design, speeds deployment and reduces risk

Additional Material Website: Media Planning and Installation Manual http://www.odva.org/ Media Planning and Installation Manual http://www.odva.org/Portals/0/Library/Publications_Numbered/PUB00148R0_EtherNetIP_Media_Planning_and_Installation_Manual.pdf Network Infrastructure for EtherNet/IP: Introduction and Considerations http://www.odva.org/Portals/0/Library/Publications_Numbered/PUB00035R0_Infrastructure_Guide.pdf Device Level Ring http://www.odva.org/Portals/0/Library/CIPConf_AGM2009/2009_CIP_Networks_Conference_Technical_Track_Intro_to_DLR_PPT.pdf The CIP Advantage http://www.odva.org/default.aspx?tabid=54

Additional Material Networks Website: http://www.ab.com/networks/ EtherNet/IP Website: http://ab.rockwellautomation.com/Networks-and-Communications/Ethernet-IP-Network Media Website: http://www.ab.com/networks/media/ethernet/ Embedded Switch Technology Website: http://ab.rockwellautomation.com/Networks-and-Communications/Embedded-Switch-Technology Publications: ENET-AP005-EN-P Embedded Switch Technology Manual ENET-UM001G-EN-P EtherNet/IP Modules in Logix5000 Control Systems …. provides connection and packet rate specs for modules ENET-WP0022 Top 10 Recommendations for plant-wide EtherNet/IP Deployments ENET-RM002A-EN-P Ethernet Design Considerations Reference Manual ENET-AT004A-EN-E Segmentation Methods within the Cell/Area Zone ENET-RM003A-EN-P Embedded Switch Technology Reference Architectures ENET-WP030A-EN-E Choosing the correct Time Synchronization Protocol Network and Security Services Website: http://www.rockwellautomation.com/services/networks/

Additional Material Education Series Webcasts What every IT professional should know about Plant-Floor Networking What every Plant-Floor Engineer should know about working with IT Industrial Ethernet: Introduction to Resiliency Fundamentals of Secure Remote Access for Plant-Floor Applications and Data Securing Architectures and Applications for Network Convergence IT-Ready EtherNet/IP Solutions Available Online http://www.rockwellautomation.com/rockwellautomation /products-technologies/network-technology/architectures.page? People and Process Optimization: This Series is part of an overall collaboration between Cisco and Rockwell Automation to facilitate convergence between Industrial and Enterprise Networks. The intent of the Education Series is to provide a common reference and understanding on terminology between IT professionals and Control Engineers to facilitate dialogue. Education to facilitate Industrial and IT convergence and help enable successful architecture deployment and efficient operations allowing critical resources to focus on increasing innovation and productivity. Rockwell Automation and Cisco encourages that IT and Control Engineers watch these video on demands (VoDs) together. Remember, it’s all about facilitating dialogue

Additional Material Websites Design Guides Application Guides Reference Architectures Design Guides Converged Plant-wide Ethernet (CPwE) Application Guides Fiber Optic Infrastructure Application Guide Education Series Webcasts Whitepapers Top 10 Recommendations for Plant-wide EtherNet/IP Deployments Securing Manufacturing Computer and Controller Assets Production Software within Manufacturing Reference Architectures Achieving Secure Remote Access to plant-floor Applications and Data Design Considerations for Securing Industrial Automation and Control System Networks - ENET-WP031A-EN-E

A new ‘go-to’ resource for educational, technical and thought leadership information about industrial communications Standard Internet Protocol (IP) for Industrial Applications Coalition of like-minded companies www.industrialip.org

Plant-wide Benefits of EtherNet/IP Seminar Networking Design Considerations for Real-Time EtherNet/IP Performance - QoS Plant-wide Benefits of EtherNet/IP Seminar