CBC Automotive n Operation n Service n Diagnosis Battery
CBC Automotive Battery n Source of Energy n Reserve while running n Stabilizer
CBC Automotive Battery n Converts chemical energy into electrical energy
CBC Automotive Cells n # of cells n Cell voltage n How cells are connected
CBC Automotive Chemistry n During charging and discharging
CBC Automotive Charged n + = Pb O2 (Pure lead peroxide) n - = Pb (Sponge lead) n Solution = H2 SO4 n Solution of Sulfuric acid & water
CBC Automotive Discharging n + = PbSO4 n - = PbSO4 n Plates turn to Lead Sulfate n Solution = H2O
CBC Automotive n Why do batteries freeze?
CBC Automotive Reversing the cycle again
CBC Automotive Battery Gassing n During discharge n During charge
CBC Automotive Batteries do blow up
CBC Automotive Precautions n Remove grd. term. first n Connect grd. last n Jumper/charger on block n Corrosive
CBC Automotive Precautions n when jumping a battery n when using a charger n when disconnecting a cable n when using any flame source
CBC Automotive Construction
CBC Automotive n Positive plate n Negative plate n Separator n Grid
CBC Automotive Conventional Battery
CBC Automotive pluses Maintenance Free - pluses n Larger plates n Resistance to overcharging n Longer shelf life n Higher cold cranking rate
CBC Automotive faults Maintenance Free - faults n Grid growth - hot n Can’t take being deep cycled n Low reserve capacity n Drain quick with a parasitic load n Shorter life
CBC Automotive Low maintenance
CBC Automotive Hybrid Batteries n Calcium in the neg. plates n Antimony in the pos. plates n Allows deep cycling n Marine n Golf carts etc..
CBC Automotive Recombination n Has gel instead of liquid n Result - no gassing n higher cell voltage.1 n cold starting
CBC Automotive Terminals n Post n leakage n Side Terminal n “L” terminal n specialty and import
CBC Automotive TemperatureTemperature 0’ = 40%0’ = 40% ChargeCharge Plate areaPlate area ImpuritiesImpurities GassingGassing
CBC Automotive Causes of battery failure
CBC Automotive failure Causes of failure n Electrolyte level n Overcharging n Undercharging n Corrosion n Cycling n Temperature n Vibration
CBC Automotive State of charge testing
CBC Automotive Hydrometer n with float n with balls
CBC Automotive Open Circuit Voltage Test n Sealed batteries n Remove surface charge n 12.6 = fully charged n 12.4 = 3/4 charged
CBC Automotive Must be 3/4 charged before doing a battery capacity test A battery Must be 3/4 charged before doing a battery capacity test
CBC Automotive Check the temp. Before load testing - Check the temp.
CBC Automotive Before load testing you must know what the battery is, or should be rated at The right battery for the vehicle
CBC Automotive Ratings n Ampere-hour rating n Cold cranking rating n Reserve capacity rating n Watt hour rating
CBC Automotive Capacity Test Three times the ampere-hour rating Formula for load testing
CBC Automotive Cold cranking amps divided by 2 Formula for load testing
CBC Automotive Three minute charge test sulfated Tests for a sulfated battery n 40 amps for three minutes below n Should be below 15.5 volts
CBC Automotive Battery Drain test or System drain test everything off n Ammeter in series at the battery post with everything off n GM.1
CBC Automotive Battery leakage test n Volt - at negative post n Volt + across battery n under 10 volts
CBC Automotive Fast / Slow charging
CBC Automotive Battery cleaning
CBC Automotive That's all folks