Forging new generations of engineers. Material Removal.

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Presentation transcript:

Forging new generations of engineers

Material Removal

MATERIAL REMOVAL METHODS SAWING DRILLING MILLING ABRADING TURNING SHEARING THERMAL NON-TRADITIONAL

CIRCULAR SAWING CROSS CUTTING RIPPING TABLE SAW

CIRCULAR SAWING RADIAL ARM CIRCULAR SAW SET-UP TO CROSSCUT

CIRCULAR CUTOFF SAW CIRCULAR BLADE

BAND SAWING VERTICAL HORIZONTAL BOTH SAWS USE A CONTINUOUS BAND BLADE THAT IS MOUNTED AND MOVED ON TWO WHEELS

PORTABLE BAND SAW THIS 3-WHEEL BAND SAW IS SMALL BUT HAS A LARGE CUTTING RADIUS IT’S NARROW BLADE CAN CUT VERY SHARP CURVES IT IS ALSO VERY LOW IN WEIGHT SO IT’S PORTABLE

BANDSAW CUTS RESAWINGCURVE CUTSSTRAIGHT CUTS COMPOUND CUTS

RECIPROCATING JIG SAW VERY THIN BLADE CUTS VERY SHARP CURVES

HOLE SAW KIT

HOLE SAWING WITH A DRILL PRESS HOLE SAW

HOLE SAWING SAMPLE

DRILLS AND DRILLING DRILL INDEX CONTAINING DECIMAL, NUMBER & LETTER DRILLS

TYPES OF DRILLS STRAIGHT SHANK TAPERED SHANK

COUNTERSINKS 60 DEGREE CUTTING ANGLE OF CUTTING EDGES

COUNTERSINK & COUNTERBORE

PILOTED COUNTER BORE SET

DRILL & REAMER A DRILL CUTS A HOLE THAT IS ONLY CLOSE TO THE SIZE NEEDED A REAMER IS USED TO FINISH AN EXISTING HOLE GIVING IT A SMOOTH SURFACE FINISH AND A VERY ACCURATE DIAMETER

TYPES OF REAMERS EXPANSION PILOTED SPIRAL STRAIGHT TAPERED

DECIMAL & LETTER REAMERS

PILOT HOLE DRILLING

COUNTERSINKING

COUNTERBORING

DRILLING SAMPLES PILOT HOLE COUNTERSINK COUNTERBORE

REAMING REAMING A HOLE PROVIDES A SMOOTH SURFACE FINISH AND A VERY ACCURATE SIZE DIAMETER. IT FINISHES A DRILLED HOLE

FLAT MILLING TYPES OF HORIZONTAL MILLING EDGE MILLING SLITTING BEVELING

GROOVE MILLING

VERTICAL MILLING CUTS FLAT MILLINGFACE MILLING GROOVE MILLING EDGE MILLING

VERTICAL MILL CUTS CORNER ROUNDING SLOT MILLING T-SLOT MILLING DRILLING

VERTICAL MILL CUTS REAMING THREADING THREAD WITH BOLT BORING

CNC VERTICAL MILLING

MATERIAL REMOVAL BROACHING BROACHING KIT

BROACH DESIGN & FUNCTION BROACH DESIGN CUTTING TEETH SIDE AND EDGE VIEW OF BROACH

ABRASIVE MATERIAL REMOVAL DISC SANDING

ABRASIVE MATERIAL REMOVAL GRINDING

ABRASIVE MATERIAL REMOVAL SURFACE GRINDING

ABRASIVE MATERIAL POLISHING BUFFING

ABRASIVE CUTOFF A VERY THIN BUT LARGE DIAMETER ABRASIVE DISC IS ROTATED AT A HIGH SPEED. THE SURFACE SPEED OF THE OUTER EDGE OF THE DISC IS VERY HIGH. WHEN THESE ABRASIVES ARE FORCED DOWN ON THE WORK INTENSE HEAT IS CREATED AT THE POINT OF CONTACT. THIS HEAT MELTS THE METAL IN ITS PATH AND THE CUT IS MADE.

LATHE TURNING FACING PARALLEL TURNING DRILLING SHOULDERING

LATHE TURNING TAPERING BORING THREADING CENTER DRILLING

SQUARING SHEAR USED FOR CUTTING SHEET METAL

SHEARING MATERIALS PUNCHING HOLES NOTCHING

THERMAL MATERIAL REMOVAL OXY-ACETYLENE CUTTING TOURCH PLASMA CUTTER

NON - TRADITIONAL MATERIAL REMOVAL EDM ELECTROCHEMICAL

LASER BEAM MATERIAL REMOVAL LASER MILLING LASER BEAM