Unrestricted © Siemens IN 2014 All rights reserved.siemens.com/answers SIMATIC PCS 7 In Pulp and Paper The high-performance Process Control System from SIEMENS

Horizontal integration of all process areas with DCS TMP Power distributionProcess control system Quality control system Sectional drivesSingle-motor drives Industrial ETHERNET Reel transport, packaging, shipping Sheet cutter Reel cutterRewinderPaper machine Headbox Stock preparation EngineeringCentral human-machine interface systems Grinding Wood Waste paper Local operation TMP MM M M M M M MMMM Profibus DP Power generation Calander Pulp

Challenges in the Pulp & Paper industry The decisive factors for economic production with the enduring price pressures in the P & P industry are:  Production with highest availability and robustness  Increasing complexity of plants  Reducing operating cost by efficient use of resources  Minimizing life-cycle costs, maintenance cost  Increasing productivity  Complying with regulations for environmental protection  Improved flow of information across the entire value chain  Integrated drives

Where DCS can be used in Pulp & Paper? Complete Pulp & Paper Plants  Pulp Plants Woodyard/Mechanical Pulp/De-inked Pulp/Chemical Pulp  Paper Plants ‾Stock preparation ‾Refiner control ‾Machine control ‾Winder Control ‾Finishing – converting/packaging/etc.  Millwide DCS ‾MIMS/MES  Power & Steam Distribution (Utilities) ‾Boiler control and monitoring ‾Energy management and monitoring  Water & Wastewater Treatment  Warehouse Management

Trends in the Pulp and Paper Industry Siemens faces the customer TRENDS REQUIREMENTS SIEMENS’ ADDED VALUE  Mergers & acquisitions of companies and their production locations  Globalization of market activities  Increased competition - shorter product lifetime - higher risks  Higher flexibility of production  Reduction of quality management costs  Complete vertical and horizontal integration (from ERP to production floor - from receiving to shipping)  One supplier for all components of all automation levels  Automation with globally available HW, reusable SW and local support  Increased automation of quality management  Siemens’ global presence  Openness of SIMATIC  TIA provides complete integration on a single HW and SW platform  ERP, MES, production automation and logistic solutions  Field instrumentation and electrical equipment thru’ one-stop shopping  Engineering, project mgmt & execution

Large Bandwidth of Scalability (1:1000) Pilot plant Scalable From a laboratory system (~100 E/A)... Production plant Interconnected plants at a production location...to the distributed system in client/ server architecture (~ E/A)

Customized solutions for PULP AND PAPER

Siemens understand the 7 key challenges for process industry  Achieve important competitive advantages with – SIMATIC PCS 7 V8.1 There are many aspects to process industry. Only those who manage them all can leverage the entire potential and take a key step toward the future of manufacturing: SIMATIC PCS 7 V8.1 = Innovation based on Experience AND creates new added values for our Customers Increase throughput and product qualityIncrease throughput and product quality Make best use of all resourcesMake best use of all resources Act faster and more powerful in the marketAct faster and more powerful in the market 1.Boost productivity 2.Protect plants 3.Safeguard production 4.Increase flexibility 5.Enhance operational efficiency 6.Cut energy cost 7.Speed up time-to-market

SIMATIC PCS 7 Overview – Technologies Integrated Telecontrol Integrated Telecontrol Material Transports Material Transports Batch Automation Batch Automation Integrated Field devices Integrated Field devices APC Optimization APC Optimization Safety Integrated Safety Integrated PCS 7 in the Industries PCS 7 in the Industries Plant Asset Management Plant Asset Management Scalability Life Cycle & Remote Services Life Cycle & Remote Services DCS vs HMI / PLC DCS vs HMI / PLC Integrated Engineering Integrated Engineering Integrated Switchgear Integrated Switchgear e Openness Integration Package Units Integration Package Units Energy Management Energy Management Information Management Information Management PCS 7 Upgrades & Migration PCS 7 Upgrades & Migration Industrial Security Industrial Security 24 / 7 / 365 e Simulation FAT / OTS Simulation FAT / OTS

System architecture SIMATIC PCS 7 Mobile Client Web Client - OS - Maintenance Data MonitorERP OS/Batch/Route Control/Maintenance Clients Ethernet, Office LAN Industrial Ethernet, terminal bus Industrial Ethernet, plant bus Engineering Stations Web Server/ OpenPCS 7 Route Control server Batch server Maintenance server PCS 7 BOXOS Single Station Industrial Wireless LAN Wireless HART Weighing systems Integrated power management AS-Interface Integrated drives PROFIBUS DP Modbus, serial connection PCS 7 AS RTX Standard automation systems ET 200pro PA/FF link PA link AFD PROFIBUS PA ET 200M, Ex-I/O, HART AFDiS PA/FF ET 200M Fault-tolerant automation systems Safety-related automation systems Zone 2Zone 1 PROFIBUS DP-iS ET 200M Y-Link Gas analysis AFDiS PA/FF link AFD ET 200M, standard and F modules ET 200M, F modules PA link PROFIBUS PA OS server MES/MISPlant Lifecycle Man. Archive server PH / IS Front Firewall Back Firewall Zone 1 ET 200iSP Zone 2Zone 1 ET 200M Autom. systems with PN Comos MTA ~

Controller & IOs Motors and Drives Pressure Transmitters Temperature Transmitters Flow Metering Level Measurement Gas Analyzers Weight Measurement High- and medium voltage Safety Products Motor Control Centers Operator Stations Advanced Process Control Low voltage switch gears, motor starters Inhouse Production and R&D of all components Siemens and the Pulp and Paper Industry Products, Services and Solutions

PM-6 : Machine Capacity :280 TPD Paper Type: W&P Project Year : A customer from Andhra Pradesh Total Scope:  HT PCC, MCC  Sectional AC/DC Drive system  Drive control automation with PCS7  Automation for Paper Machine MCS  Commissioning & supervision of operation

S5 I/Os for Wet End & Dry End I/Os for MCCs and different process sections I/O Field for Head Box and Wire PROFIBUS NETWORK PCS7 CONTROLLER CPU 414 Speed Sizer I/Os and DVT waste water Plant I/Os DRIVE SYSTEM QCS OS3 OS4 OS1OS2 AREA # 3 ( WET END ) AREA # 4 ( DRY END ) PR1 PR2 PR3PR4 Server Monitor ES ( ENGG. PC ) Fiber Optics Ring Topology REDUNDANT SERVER A customer from Andhra Pradesh System Configuration

Green Field Project Machine Capacity: 120TPD, Machine speed : 250mpm, Paper Type: Kraft, Deckle : 4.5 m. Project Schedule : A paper customer from Tamilnadu Total Scope: Engineering, Supply, Installation & commissioning of  11KV Switchyard  HT PCC, LT PMCC  Distribution Transformer  LT Motors  Sectional & Standalone Drives  S7 based Automation for Drive Control  DCS system for Pulp Mill & Machine control  HT/LT Cables  Plant lighting, Earthing  5 years Maintenance Contract

A paper customer from Tamilnadu System Configuration OS1 PRINTER PMCC-1 SIMOCODE RELAY PAPER MACHINE PMCC-2 SIMOCODE RELAY PULP MILL PAPER MACHINE DRIVE CONTROLLER-1 ES OS2 I/O Field & INST. PAPAER MACHINE & PULP MILL PROFIBUS PULP MILL CONTROL ROOMPAPER MACHINE CONTROL ROOM ETHERNET SERVER ETHERNET CONTROLLER STANDALONE DRIVES

A customer from Andhra Pradesh Total Scope: Engineering, Supply, Installation & commissioning of  DCS for Waste Recovery Boiler 12TPH including Digester, Evaporator, Caustisizer  Supply & Commissioning of PCS7 based HOT STANDBY controller, remote IO stations for 1800 I/Os  6 nos. of Operator Stations and Field Instrumentation  Project Schedule:

A customer from Andhra Pradesh System Configuration CPU 417-4H HOT STANDBY CONTROLER Power Boiler ET 200M I/O Station1 Printer Evaporator Area OS1 OS2 Recovery Boiler ES/OS3 OS4 Digester Area OS5 OS6 ET 200M I/O Station2 ET 200M I/O Station3

First Unit : Project TG4 (Expansion of PM-5) ( ) Pulp Mill Expansion ( ) Second Unit : Project TG (18MW TG) ( ) Board Machine-1 ( ) Machine Capacity: 300TPD A paper customer from Telangana Siemens Scope: First Unit (Turbine Generator)  Turnkey contract for Entire Power Distribution & Plant Electrics  11KV Panels, LT Panels, Cables, Motors & Distribution Transformer  Bhadrachalam Unit (Pulp Mill Expansion)  Turnkey contract for Entire Power Distribution & Plant Electrics  11KV Panels, LT Panels, Motors & Illumination, Earthing & Lighting  Kovai Unit (TG)  Turnkey contract for Entire Power Distribution & Plant Electrics  11KV Panels, LT Panels, Cables & Distribution Transformer Second Unit (Board Machine)  Revamping of Existing DC Drive to AC Drive, standalone Drives  Automation

Our vision – setting the pace! Pulp Mill

Our vision – setting the pace! Paper Machine

Our vision – setting the pace! One screen for all Drives parameters…

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