The Mary J. Drexel Home Assisted Living Addition Bala Cynwyd, PA Penn State AE Senior Capstone Project Gjon Tomaj – Construction Management Option Advisor:

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Presentation transcript:

The Mary J. Drexel Home Assisted Living Addition Bala Cynwyd, PA Penn State AE Senior Capstone Project Gjon Tomaj – Construction Management Option Advisor: Dr. Ed Gannon Analysis #1 Project Schedule Sequencing Analysis #2 Prefabricated MEP Corridor Racks Analysis #3 Green Roof Implementation Structural Breadth Acoustical Breadth Analysis #4 Alternate Delivery Method

Gjon Tomaj Construction Management Option The Mary J. Drexel Home Assisted Living Addition Bala Cynwyd, PA Project Summary Analysis #1: Project Sequencing Sequencing Process Schedule Results Cost Results Analysis #2: MEP Corridor Racks Feasibility Rack Design Cost & Schedule Impacts Analysis #3: Implementation of Green Roof Structural Breadth Cost & Schedule Impacts Final Recommendations Acknowledgements Building Information Size of West Wing: 34,100 GSF Size of East Wing: 40,600 GSF # Stories Above Grade: Two Structure: Load-Bearing Metal Wall Panels Size of Existing Mansion: 21,000 GSF Construction Information Cost: $14.6 million Duration: 11/2012 – 12/2013 Delivery: Design-Bid-Build* (*MEP Systems = Design-Build) Contract Type: GMP Owner Client Expectations Low Cost High Quality Construction Completion by February 2014 Project Purpose Continue senior care excellence started by MJD 150 years ago Cultural Change Movement Project Location Bala Cynwd, Pennsylvania Image Courtesy of Google Maps

Gjon Tomaj Construction Management Option The Mary J. Drexel Home Assisted Living Addition Bala Cynwyd, PA Project Sequencing Project Summary Analysis #1: Project Sequencing Sequencing Process Schedule Results Cost Results Analysis #2: MEP Corridor Racks Feasibility Rack Design Cost & Schedule Impacts Analysis #3: Implementation of Green Roof Structural Breadth Cost & Schedule Impacts Final Recommendations Acknowledgements Problem Identification No Urgency Placed on Completing Project Faster Scheduling Gaps Limited Activity Overlap (Majority Start-to-Finish Activities) Background Information Emphasis on Cost & Quality Simple Cost Effective Fix General Conditions Overview Total Cost: $1,596,477 50% of GC Costs Affected by Schedule Changes: $798,384 Analysis Goals Two Week Reduction Savings on General Conditions: $28,514 Image Courtesy of Google Maps

Gjon Tomaj Construction Management Option The Mary J. Drexel Home Assisted Living Addition Bala Cynwyd, PA Project Sequencing Project Summary Analysis #1: Project Sequencing Sequencing Process Schedule Results Cost Results Analysis #2: MEP Corridor Racks Feasibility Rack Design Cost & Schedule Impacts Analysis #3: Implementation of Green Roof Structural Breadth Cost & Schedule Impacts Final Recommendations Acknowledgements Example: Original Structure Phase Schedule Substructure: 60 Days Superstructure: 28 Days Majority Start-to-Finish Activities Re-Sequencing Process 1. Remove Schedule Gaps 2. Re-Sequence Activities 3. Overlap Activities

Gjon Tomaj Construction Management Option The Mary J. Drexel Home Assisted Living Addition Bala Cynwyd, PA Project Sequencing Project Summary Analysis #1: Project Sequencing Sequencing Process Schedule Results Cost Results Analysis #2: MEP Corridor Racks Feasibility Rack Design Cost & Schedule Impacts Analysis #3: Implementation of Green Roof Structural Breadth Cost & Schedule Impacts Final Recommendations Acknowledgements Example: Original Structure Phase Schedule Substructure: 60 Days Superstructure: 28 Days Majority Start-to-Finish Activities Re-Sequencing Process 1. Remove Schedule Gaps 2. Re-Sequence Activities 3. Overlap Activities

Gjon Tomaj Construction Management Option The Mary J. Drexel Home Assisted Living Addition Bala Cynwyd, PA Project Sequencing Project Summary Analysis #1: Project Sequencing Sequencing Process Schedule Results Cost Results Analysis #2: MEP Corridor Racks Feasibility Rack Design Cost & Schedule Impacts Analysis #3: Implementation of Green Roof Structural Breadth Cost & Schedule Impacts Final Recommendations Acknowledgements Example: Original Structure Phase Schedule Substructure: 60 Days Superstructure: 28 Days Majority Start-to-Finish Activities Re-Sequencing Process 1. Remove Schedule Gaps 2. Re-Sequence Activities 3. Overlap Activities

Gjon Tomaj Construction Management Option The Mary J. Drexel Home Assisted Living Addition Bala Cynwyd, PA Project Sequencing Project Summary Analysis #1: Project Sequencing Sequencing Process Schedule Results Cost Results Analysis #2: MEP Corridor Racks Feasibility Rack Design Cost & Schedule Impacts Analysis #3: Implementation of Green Roof Structural Breadth Cost & Schedule Impacts Final Recommendations Acknowledgements Example: Original Structure Phase Schedule Substructure: 60 Days Superstructure: 28 Days Majority Start-to-Finish Activities Re-Sequencing Process 1. Remove Schedule Gaps 2. Re-Sequence Activities 3. Overlap Activities

Gjon Tomaj Construction Management Option The Mary J. Drexel Home Assisted Living Addition Bala Cynwyd, PA Project Sequencing Project Summary Analysis #1: Project Sequencing Sequencing Process Schedule Results Cost Results Analysis #2: MEP Corridor Racks Feasibility Rack Design Cost & Schedule Impacts Analysis #3: Implementation of Green Roof Structural Breadth Cost & Schedule Impacts Final Recommendations Acknowledgements Revised Structure Phase Schedule Substructure: 30 Days Superstructure: 28 Days Original Activity Durations not changed Original Substantial Completion12/14/13 Revised Substantial Completion11/25/13 Revised Duration Results4 weeks

Gjon Tomaj Construction Management Option The Mary J. Drexel Home Assisted Living Addition Bala Cynwyd, PA Project Sequencing Project Summary Analysis #1: Project Sequencing Sequencing Process Schedule Results Cost Results Analysis #2: MEP Corridor Racks Feasibility Rack Design Cost & Schedule Impacts Analysis #3: Implementation of Green Roof Structural Breadth Cost & Schedule Impacts Final Recommendations Acknowledgements General Conditions Savings Breakdown Original Monthly Items$798,384 Revised Monthly Items$741,357 Total Savings$57,027 Analysis Implications CostSchedule QualitySafety 3.6% Savings General Conditions 3.6% Savings

Gjon Tomaj Construction Management Option The Mary J. Drexel Home Assisted Living Addition Bala Cynwyd, PA MEP Corridor Racks Project Summary Analysis #1: Project Sequencing Sequencing Process Schedule Results Cost Results Analysis #2: MEP Corridor Racks Feasibility Rack Design Cost & Schedule Impacts Analysis #3: Implementation of Green Roof Structural Breadth Cost & Schedule Impacts Final Recommendations Acknowledgements Problem Identification Limited Jobsite Access Unforeseen Delays MEP Trades forced to increase manpower to meet schedule Background Information MEP Systems: Design-Build Prefabrication due to identical corridor layouts Analysis Goals Determine Feasibility Reduce Site Congestion Reduce SchedulePotential Cost Savings Key Drivers for Prefab

Gjon Tomaj Construction Management Option The Mary J. Drexel Home Assisted Living Addition Bala Cynwyd, PA MEP Corridor Racks Project Summary Analysis #1: Project Sequencing Sequencing Process Schedule Results Cost Results Analysis #2: MEP Corridor Racks Feasibility Rack Design Cost & Schedule Impacts Analysis #3: Implementation of Green Roof Structural Breadth Cost & Schedule Impacts Final Recommendations Acknowledgements Logistics West Wing East Wing Prefabrication Warehouse Location Distance: 39 Miles Area of Implementation East Wing West Wing Image Courtesy of Google Maps

Gjon Tomaj Construction Management Option The Mary J. Drexel Home Assisted Living Addition Bala Cynwyd, PA MEP Corridor Racks Project Summary Analysis #1: Project Sequencing Sequencing Process Schedule Results Cost Results Analysis #2: MEP Corridor Racks Feasibility Rack Design Cost & Schedule Impacts Analysis #3: Implementation of Green Roof Structural Breadth Cost & Schedule Impacts Final Recommendations Acknowledgements Design Criteria Floor to Floor Ht: 11’-6” Floor to Ceiling Ht: 8’-6” Corridor Rack: Width: 6’ max Height: 2’-6” (6” clearance) Length: 10’ * *Lengths be adjusted to different lengths if necessary (under professional design) Sample Design

Gjon Tomaj Construction Management Option The Mary J. Drexel Home Assisted Living Addition Bala Cynwyd, PA MEP Corridor Racks Project Summary Analysis #1: Project Sequencing Sequencing Process Schedule Results Cost Results Analysis #2: MEP Corridor Racks Feasibility Rack Design Cost & Schedule Impacts Analysis #3: Implementation of Green Roof Structural Breadth Cost & Schedule Impacts Final Recommendations Acknowledgements Schedule Savings Critical Path 25% reduction in labor duration 1.5 Days for each trade per floor Total Duration Reduction: 6.25 Days (approx. 1 Week) Analysis Implications CostSchedule QualitySafety Cost Savings Original Corridor Work Duration25 days Prefab Corridor Rack Duration18.75 days Total Reduction6.25 days GC Cost Savings$14,257 Labor Savings/Day$3,340* *Assume 5 laborers per each trade Total Potential Labor Savings $20,875

Gjon Tomaj Construction Management Option The Mary J. Drexel Home Assisted Living Addition Bala Cynwyd, PA Green Roof Implementation Project Summary Analysis #1: Project Sequencing Sequencing Process Schedule Results Cost Results Analysis #2: MEP Corridor Racks Feasibility Rack Design Cost & Schedule Impacts Analysis #3: Implementation of Green Roof Structural Breadth Cost & Schedule Impacts Final Recommendations Acknowledgements Problem Identification Very few sustainable VE efforts Decisions made only to lower initial capital costs Background Information Concrete Roof Deck to EPDM Roof No LEED accreditation Analysis Goals Increase quality of project Provide cost savings over life of project Image Courtesy of Hydrotech USA Hydrotech® Garden Tray Module Green Roof Design Extensive System Total Roof Area: 17,000 SF Green Roof Area: 9,500 SF East Wing West Wing

Gjon Tomaj Construction Management Option The Mary J. Drexel Home Assisted Living Addition Bala Cynwyd, PA Green Roof Implementation Project Summary Analysis #1: Project Sequencing Sequencing Process Schedule Results Cost Results Analysis #2: MEP Corridor Racks Feasibility Rack Design Cost & Schedule Impacts Analysis #3: Implementation of Green Roof Structural Breadth Cost & Schedule Impacts Final Recommendations Acknowledgements Structural Analysis DescriptionEPDMGreen Roof Dead Load39 psf68 psf Roof Live Load20 psf Snow Load23.1 psf Load Difference-29 psf Existing Roof Deck Metal Wall Panels Existing Foundation Results

Gjon Tomaj Construction Management Option The Mary J. Drexel Home Assisted Living Addition Bala Cynwyd, PA Green Roof Implementation Project Summary Analysis #1: Project Sequencing Sequencing Process Schedule Results Cost Results Analysis #2: MEP Corridor Racks Feasibility Rack Design Cost & Schedule Impacts Analysis #3: Implementation of Green Roof Structural Breadth Cost & Schedule Impacts Final Recommendations Acknowledgements Cost Analysis Schedule Savings Analysis Implications CostSchedule QualitySafety YearsEPDMGreen Roof 0$279,870$378,272 1$0-$20,700 2$0-$20,700 3$0-$20,700 4$0-$20,700 5$0-$20, $0 18$279,870$123,143 Total$559,740$397,915 Cost Difference$161,825 Initial Cost Diff.$119,102 TOTAL SAVINGS$42,723 EPMD Lifespan: 18 Years Green Roof Lifespan: 39+ years Tax Credit: 25% of cost for 6 years Green Roof 9,500 SF 15 days EPDM 7,500 SF 7 days New Duration15 Days (per wing) Original EPDM Roof15 Days (per wing)

Gjon Tomaj Construction Management Option The Mary J. Drexel Home Assisted Living Addition Bala Cynwyd, PA Final Recommendations Project Summary Analysis #1: Project Sequencing Sequencing Process Schedule Results Cost Results Analysis #2: MEP Corridor Racks Feasibility Rack Design Cost & Schedule Impacts Analysis #3: Implementation of Green Roof Structural Breadth Cost & Schedule Impacts Final Recommendations Acknowledgements Analysis #1: Project Sequencing Cost Savings: $57,027 Schedule Savings: 4 weeks 3.6% Reduction in General Condition Costs Analysis #2: MEP Corridor Racks Cost Savings: $14,257 + Labor Savings Schedule Savings: 6.25 Days Reduced Site Congestion & Increased Laborer Safety Savings Summary Analysis #1 $57,027 Analysis #2 $14,257 Analysis #3 $42,723 (after 18 years) TOTAL SAVINGS $71,284 (not incl. Analysis #3 savings ) $114,007 Analysis #3: Green Roof Implementation Initial Cost Incurred: $119,102 Cost Savings after first replacement: $42,723 Increased Quality Existing Structural Elements Acceptable Better Acoustical Performance for Elderly Residents

Gjon Tomaj Construction Management Option The Mary J. Drexel Home Assisted Living Addition Bala Cynwyd, PA Acknowledgements Project Summary Analysis #1: Project Sequencing Sequencing Process Schedule Results Cost Results Analysis #2: MEP Corridor Racks Feasibility Rack Design Cost & Schedule Impacts Analysis #3: Implementation of Green Roof Structural Breadth Cost & Schedule Impacts Final Recommendations Acknowledgements Academic Dr. Ed Gannon Dr. Robert Leicht Dr. Craig Dubler Penn State AE Faculty Special Thanks DJ Wagner HVAC Infinity Structures, Inc. Liberty Lutheran Services PACE Industry Members SFCS, Inc. Wohlsen Construction Project Team Worth and Company My Family and Friends

Gjon Tomaj Construction Management Option The Mary J. Drexel Home Assisted Living Addition Bala Cynwyd, PA Questions? Project Summary Analysis #1: Project Sequencing Sequencing Process Schedule Results Cost Results Analysis #2: MEP Corridor Racks Feasibility Rack Design Cost & Schedule Impacts Analysis #3: Implementation of Green Roof Structural Breadth Cost & Schedule Impacts Final Recommendations Acknowledgements Analysis #3: Green Roof Implementation Initial Cost Incurred: $119,102 Cost Savings after first replacement: $42,723 Increased Quality Existing Structural Elements Acceptable Better Acoustical Performance for Elderly Residents Savings Summary Analysis #1 $57,027 Analysis #2 $14,257 Analysis #3 $42,723 (after 18 years) TOTAL SAVINGS $71,284 (not incl. Analysis #3 savings ) $114,007 Analysis #1: Project Sequencing Cost Savings: $57,027 Schedule Savings: 4 weeks 3.6% Reduction in General Condition Costs Analysis #2: MEP Corridor Racks Cost Savings: $14,257 + Labor Savings Schedule Savings: 6.25 Days Reduced Site Congestion & Increased Laborer Safety

Gjon Tomaj Construction Management Option The Mary J. Drexel Home Assisted Living Addition Bala Cynwyd, PA Appendix – Project Sequencing Project Summary Analysis #1: Project Sequencing Sequencing Process Schedule Results Cost Results Analysis #2: MEP Corridor Racks Feasibility Rack Design Cost & Schedule Impacts Analysis #3: Implementation of Green Roof Structural Breadth Cost & Schedule Impacts Final Recommendations Acknowledgements

Gjon Tomaj Construction Management Option The Mary J. Drexel Home Assisted Living Addition Bala Cynwyd, PA Appendix – MEP Corridor Racks Project Summary Analysis #1: Project Sequencing Sequencing Process Schedule Results Cost Results Analysis #2: MEP Corridor Racks Feasibility Rack Design Cost & Schedule Impacts Analysis #3: Implementation of Green Roof Structural Breadth Cost & Schedule Impacts Final Recommendations Acknowledgements

Gjon Tomaj Construction Management Option The Mary J. Drexel Home Assisted Living Addition Bala Cynwyd, PA Appendix – MEP Corridor Racks Project Summary Analysis #1: Project Sequencing Sequencing Process Schedule Results Cost Results Analysis #2: MEP Corridor Racks Feasibility Rack Design Cost & Schedule Impacts Analysis #3: Implementation of Green Roof Structural Breadth Cost & Schedule Impacts Final Recommendations Acknowledgements

Gjon Tomaj Construction Management Option The Mary J. Drexel Home Assisted Living Addition Bala Cynwyd, PA Appendix – Green Roof Project Summary Analysis #1: Project Sequencing Sequencing Process Schedule Results Cost Results Analysis #2: MEP Corridor Racks Feasibility Rack Design Cost & Schedule Impacts Analysis #3: Implementation of Green Roof Structural Breadth Cost & Schedule Impacts Final Recommendations Acknowledgements YearsEPDMGreen Roof 0$279,870$378,272 1$0-$20,700 2$0-$20,700 3$0-$20,700 4$0-$20,700 5$0-$20, $0 18$279,870$123,143 Total$559,740$397,915 Cost Difference$161,825 Initial Cost Diff.$119,102 TOTAL SAVINGS$42,723

Gjon Tomaj Construction Management Option The Mary J. Drexel Home Assisted Living Addition Bala Cynwyd, PA Appendix – Green Roof Project Summary Analysis #1: Project Sequencing Sequencing Process Schedule Results Cost Results Analysis #2: MEP Corridor Racks Feasibility Rack Design Cost & Schedule Impacts Analysis #3: Implementation of Green Roof Structural Breadth Cost & Schedule Impacts Final Recommendations Acknowledgements

Gjon Tomaj Construction Management Option The Mary J. Drexel Home Assisted Living Addition Bala Cynwyd, PA Appendix – Green Roof Project Summary Analysis #1: Project Sequencing Sequencing Process Schedule Results Cost Results Analysis #2: MEP Corridor Racks Feasibility Rack Design Cost & Schedule Impacts Analysis #3: Implementation of Green Roof Structural Breadth Cost & Schedule Impacts Final Recommendations Acknowledgements

Gjon Tomaj Construction Management Option The Mary J. Drexel Home Assisted Living Addition Bala Cynwyd, PA Appendix – Green Roof Project Summary Analysis #1: Project Sequencing Sequencing Process Schedule Results Cost Results Analysis #2: MEP Corridor Racks Feasibility Rack Design Cost & Schedule Impacts Analysis #3: Implementation of Green Roof Structural Breadth Cost & Schedule Impacts Final Recommendations Acknowledgements EPDM STC: 41 Green Roof STC: 48 Complete System STC: 44

Gjon Tomaj Construction Management Option The Mary J. Drexel Home Assisted Living Addition Bala Cynwyd, PA Appendix –Alternate Delivery Project Summary Analysis #1: Project Sequencing Sequencing Process Schedule Results Cost Results Analysis #2: MEP Corridor Racks Feasibility Rack Design Cost & Schedule Impacts Analysis #3: Implementation of Green Roof Structural Breadth Cost & Schedule Impacts Final Recommendations Acknowledgements Hybrid Project Delivery (DBB + DB) Process Map IPD Project Delivery Process Map Traditional Delivery vs. IPD – Image from Building Information ManagementBuilding Information Management