© 2015 X-tensive CNC monitoring system Discrete Process Automation

Production process information, obtained from shop floor staff, doesn't always reflect reality. In fact, there is no actual/real time production process information. The main cause of this problem, is the fact that no one even has such information, or tends to conceal it. Up to date, actual information is essential for the equipment performance forecasting and production planning. Expensive equipment should be used in accordance with its purpose. Solution – real time CNC monitoring Shop flor management problems X-tensive LLC +7 (343) ,

Market analysis Existing machine data collection systems doesn’t meet your requirements? Very expensive Require additional PLC modifications long implementation terms Gathered data, is too basic (machine on\off, production) Require interaction with electrical cabinet schemes Require additional equipment, such as panels, controllers, converters There is a reasonably-priced system which is able to collect maximum amount of data from your CNC and has a project startup time of 4 weeks only! X-tensive LLC +7 (343) ,

SOFTWARE SOLUTION BASED ON CNC DRIVER does not require additional hardware, – Siemens, Fanuc, Heidenhain, Okuma, Mazak, Galil, Alien-Bradley Driver SW PLC Machine Hardware solution OPC Server solution Converter Machine Data collection methods OUR SOLUTION!!! X-tensive LLC +7 (343) ,

Profinet Collected data is being transferred through industrial Ethernet network. Network architecture Driver Server DPA Driver X-tensive LLC +7 (343) ,

Network architecture DPA Server DPA server accumulates data and makes it available for everyone. Data collected from the machines, may be sent to another system. We support all standard protocols/. Shopflor X-tensive LLC +7 (343) ,

1 Stage - Monitoring Functions: Data analysis – graphs and charts Data analysis - reports Data analysis – real time data (andon) Notifications about deviations – by SMS and Advantages : low price, user friendly interface, short integration terms, supports wide range of CNC’s, data collection based on software (you don’t lose warranty from CNC builder). Perspectives – Fully functional MES system Functions : ТРM (maintenance), Direct Numeric Control, Advanced planning, Order management, Tool management, Production logistics, WMS. Advantages : individual solution for production problems, modular integration system. DPA functionality X-tensive LLC +7 (343) ,

Various graphs and charts 1. Data analysis

Various graphs and charts

2. Real time board Real time shop floor plan, where rectangles represent the current status of your CNC’s and additional information, such as cycle time, current program name, list of alarms, etc.

DPA Server Different types of notifications For example if one of the CNC’s is standing still for more than an hour, foreman gets an SMS. CNC data can be transferred in a multiple ways: Periodical reports SMS - process deviation notifications, Reports optimized for another systems(ERP: SAP, 1C), Web interface. 3. Notifications API ERP X-tensive LLC +7 (343) ,

Various reports «Экстенсив» Тел./:факс +7 (343) , 4. Reports

Implementation of monitoring system, shall allow: Operator – to control own productivity in real time (andon) Foreman – to receive immediate notifications about any deviations in production process Manager – to constantly monitor shop floor situation and make decisions based on actual, real time data Top managers – to analyze and compare progress with previous periods (reports, KPI, OEE, MTBE …) Advantages for personnel X-tensive LLC +7 (343) ,

Real time performance and machine load information Ability to promptly react on production events Staff members are aware of the fact that their performance is being measured DPA is a production process optimization tool Results УОМЗ: DPA Implementing increased the machine effectiveness in 3 times X-tensive LLC +7 (343) ,

Project stages Choosing shop floor area Assembling data networks Starting up DPA Configuring reports and notifications Personnel training Integration period – 4 weeks! X-tensive LLC +7 (343) ,

Evolution DPA – is a base for a future integration of complete modular MES- Solution. Machine operating time data may later be used by maintenance subsystem. The system allows to gather and analyze practically any subsystems parameters of the machine. The system is able to collect data from any PLC based equipment. X-tensive LLC +7 (343) ,

Thank you for the attention! X-tensive LLC © 2015 X-tensive X-tensive LLC +7 (343) , If you have any questions please contact: