JCM TRAINING OVERVIEW DBV-200 Phone # (800) (702) Technical Support # (702) Fax # (702) Web Address American.com

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3 Table of Contents Identification of DBV-200 Head Cleaning Calibration Tools for testing Test Mode Functional Test Abnormal Codes Return Codes Forced Download Mode B4/B5 CPU Testing Parts

Draft 0.04 Identification of DBV-200 The serial number/ barcode label contains information on tray type, CPU and software protocol DBV X X XX (1)Type of tray A - Standard straight tray B - Flat IGT style tray (2)Type of CPU board /146 SS type Flash /146 SS type socket /146 SH/SG Flash /146 SH/SG socket SS type Flash SS type socket (3) Type of software 11 - ID-011/ ID-022/ ID ID-026/ ID ID-044/045

Draft 0.05 CLEANING THE HEAD Absolutely NO solvents should be used !!! Mild soap and water on a clean soft cloth should be used Wipe the lenses, belts, rollers and bill path until clean If a lens is altered in any way it must be replaced (scratched, clouded etc) Do not scratch the rollers because they will pick up dirt faster, increasing PM scheduling. If belts have a glaze on them or if you can see timing marks through them, or if they have frayed edges they must be replaced Do not soak the unit Absolutely NO cleaning cards

Draft 0.06 CALIBRATION MODE Auto calibration mode is entered by turning dipswitches on DS2 (small switch pack) numbers 4, 5, and 6, “ON”. Apply power to the unit. –The unit will cycle then stop, waiting to receive the black and white reference paper. Insert the calibration paper black end first. The unit will sample the white paper and then the black –The paper will cycle up to 10 or more times The ABN LED will blink rapidly if the calibration was successful. –The ABN LED is the same circuit as the bezel light on most games If calibration fails, the ABN LED will blink then pause, blink then pause. –Count the number of blinks in between pauses, this is the error code, see Calibration Errors Chart DO NOT REMOVE POWER UNTIL THE LED STARTS TO BLINK –If power is removed too quickly, the calibration settings are not written to memory DS1DS2

Draft 0.07 CALIBRATION ERRORS CHART Numb er of LED BlinksDescriptionPossible Cause 3Entrance Sensor ErrorTest Entrance Sensors (TX and RX) 5White Level Adjustment Error If the reference paper was fed in correctly, replace the Upper or Lower Sensor board 6Digital/Analog errorReplace Lower Sensor Board 7Bar Code Sensor ErrorReplace Upper Sensor Board 9Magnetic Setting ErrorReplace Upper Sensor Board 10Write - In - ErrorReplace Lower Sensor Board 11Black Level ErrorReplace Upper or Lower Sensor Board

Draft 0.08 TOOLS NEEDED TO TEST DBV-200 VM-401 Test Bench for B0, B1, A2, A3 CPU PS Power Supply with Adapter for B4 & B5 CPU Small Awl or Scribe (for toggling dip switches) Small Flash Light

Draft 0.09 TEST MODE, (B0, B1, B2, B3 CPU) To enter test mode, on Dipswitch Pack 2 (DS2), turn switch 6 “ON” Connect the 6 pin and 14 pin connectors from the VM-401 to the DBV-200 –Turn on the VM-401 The ABN LED will blink at a steady rate –The DBV-200 is now in diagnostic mode DS1DS 2

Draft FUNCTIONAL TESTING Quick Reference for VM-401 Tester Test #S-RESETREJACKComponent Test 1 Validator Motor Forward Rotation 2 Validator Motor Reverse Rotation 3  Validator Head Manual Sensor Test 4 Stacker Motor Performance Test 5  Carrying and Stacking Test 6 Solenoid Test 7 Transport Manual Sensor Test 8 Bill Acceptance Test

Draft TEST # 1 – Motor Forward Rotation To start test “no 01” –Ensure “no 01” is displayed –Set Enable/Disable switch to “Enable” –Look at the charts for the test results –To stop the test set Enable/Disable switch to “Disable” TEST # 2 – Motor Reverse Rotation To start test “no 02” –Press and hold the REJ button –Ensure “no 02” is displayed –Set Enable/Disable switch to “Enable” –Look at the charts for the test results –To stop the test set Enable/Disable switch to “Disable” Carrier speed is fast BSY VEND1 VEND2 VEND3 ABN STKF S-RESET REJ ACK E/D Carrier speed is appropriate BSY VEND1 VEND2 VEND3 ABN STKF E/D S-RESET REJ ACK Carrier speed is slow BSY VEND1 VEND2 VEND3 ABN STKF S-RESET REJ ACK E/D FAST GOOD SLOW

Draft Test # 3 Validator Head Manual Sensor Test Press down the ACK button –Ensure that “no 03” is displayed –Set Enable/Disable switch to “Enable” –Look at the chart for the test results –To stop the test set Enable/Disable switch to “Disable” BSY VEND1 VEND2 VEND3 ABN STKF E/D S-RESET REJ ACK Indicators: VEND 1 = Left Entrance Sensor, will light when light path is broken VEND 2 = Right Entrance Sensor, will light when light path is broken VEND 3 = HPL Sensor, will light when light path is broken STKF = HPR Sensor, will light when light path is broken

Draft Head Sensor Location HPL LEFT ENTRANCE RIGHT ENTRANCE HPR BAR CODE SENSOR MAG HEADS

Draft Test # 4 Stacker Motor Performance Test Press down the REJ and ACK buttons –Ensure that “no 04” is displayed –Set Enable/Disable switch to “Enable” –This will cycle the stacking mechanism –Listen for gear noise and check for smooth operation of the stacker –To stop the test set Enable/Disable switch to “Disable BSY VEND1 VEND2 VEND3 ABN STKF S-RESET REJ ACK E/D

Draft Test # 5 Carrying & Stacking Test Press down the S-RESET button –Ensure that “no 05” is displayed –Set Enable/Disable switch to “Enable” –This test cycles the entire unit from bill insertion, transporting and stacking –This test does not perform bill validation –If an error occurs, refer to the chart below –To stop the test set Enable/Disable switch to “Disable” VEND 1VEND 2VEND 3CARRYING & STACKING TEST ERRORS Stacker Motor Error Encoder Sensor or Stacker Solenoid Error Validator Sensor Blocked or Sensor Error Transport Sensor Blocked or Sensor Error Cashbox Full Stacker Unit or Encoder Sensor Error

Draft Test # 6 Solenoid Test Press down the S-RESET & REJ buttons –Ensure the “no 06” is displayed –Set Enable/Disable switch to “Enable” –The solenoid will activate and deactivate, repeating –The VEND2 LED lights each time the solenoid is energized and the solenoid sensor is interrupted –To stop the test set Enable/Disable switch to “Disable” BSY VEND1 VEND2 VEND3 ABN STKF S-RESET REJ ACK Solenoid Lever Sensor E/D

Draft Test # 7 Transport Manual Sensor Test Press down the S-RESET & ACK button –Ensure that “no 07” is displayed –Set Enable/Disable switch to “Enable” –Interrupt the sensors and note the LED condition. –To stop the test set Enable/Disable switch to “Disable” SS Stacker Sensors Vend 1Transport Entrance Sensor Vend 2Solenoid Sensor Vend 3Feed Out Sensor STKFStacker Encoder Sensor ABNStacker Home Sensor SH/LRS Sensors Vend 1Stacker Home Sensor Vend 2Entrance Sensor Vend 3Stacker Encoder Sensor

Draft Transport Sensor Locations (1) Transport Entrance sensor (photo transistor) (2) Solenoid lever sensor (3) Feed out sensor (phototransistor) (4) Stacker encoder sensor

Draft Test # 8 Bill Acceptance Test Bill Acceptance with out a transport and stacker (Validator Head Alone) –Set dipswitch pack 2 (DS2) switch 6 “ON” OR Bill Acceptance with a transport and stacker –Set dipswitch pack 2 (DS2) switches 1 and 6 “ON” Press down the REJ, ACK & S-RESET button –Ensure that “no 08” is displayed –Set Enable/Disable switch to “Enable” –The validator identifies the denomination of bill and displays the denomination in the last two characters of the display. See Bill Acceptance Chart. –If an error occurs, two possible types Abnormal codes – Hard failures –Error blinks on the ABN LED, refer to Table of Abnormal Codes Return codes – Soft Faults –Bill is returned –Error blinks on the ABN LED three times and then displays on the panel as “err xx”. Refer to Table of Return Codes.

Draft Bill Acceptance Codes VEND 1VEND 2VEND 3DenominationDisplay Readout $101 $505 $1010 $2020 $5050 $100A0

Draft Abnormal Codes Error #DescriptionPossible CauseFollow-up Test 1Cashbox FullStacker Encoder Test #4, Stacking Motor test 2 Stacker Jam or Pusher Unit ErrorStacker Encoder or Stacker Home Sensor Test #7 Transport Sensor test 3Transport Jam Transport Entrance Sensor or Solenoid Lever Sensor Test #7 Transport Sensor test 4Jam in Bill PathAll Head or Transport Sensors Test #3 Head Sensor, Test #7 Transport Sensors 5Motor Speed ErrorValidator Encoder, Harnessing Test #1 Motor Forward Rotation test 6Motor Stop ErrorMotor Controller Chip, Encoder or Harnessing Test #1 Motor Forward Rotation test 8 Solenoid Lever TroubleSolenoid Lever Assy., Solenoid Lever SensorTest #6 Solenoid test 10 No Cashbox InstalledStacker Home Sensor Test #7 Transport Sensor test 12 Cheat Condition Detected Head Sensors, Transport Entrance Sensor or Solenoid Lever Sensor Test #6 Head Sensors & Test #7 Transport Sensors

Draft Return Codes Error #DescriptionPossible CausesFollow-Up Test 1Crooked InsertionEntrance SensorsTest #3 Head Sensors 2 Magnetic Pattern Error - CenterCenter Mag Sensor 3 A Sensor Other Than Entrance Detected a Bill While the Acceptor was on Standby HPL, HPR, HPC or Transport Feed In Test #3 Head Sensors, Test #7 Transport Sensors 4 Dark to Light Ratio was Below the Fixed ValueAll IR SensorsPower Supply AC Ripple 5 Timing Error, The Bill Did Not Reach the Sensor Within the Specified Period of Time After It was Initially Taken In HPL, HPR, HPC Transport Entrance or Validator Encoder Test #3 Head Sensor, Test #7 Transport Sensors 7Error in Photo SensorClean and Calibrate

Draft Return Codes. Continued Error #DescriptionPossible CausesFollow-Up Test 8 Level Error, The Bill Was Unusually Dirty or Two Overlapping Bills Were DetectedValidator Entrance SensorsTest #3 Head Sensors 9 Return Commanded by Dipswitch SettingCheck Dipswitch Settings 10Return Commanded by HostCheck Machine Settings 11Solenoid Lever Trouble Solenoid Lever or Solenoid Sensor Test #6 Solenoid Test, Test #7 Transport Sensor 12 The Sensors Detected Movement in the Wrong Direction During Transfer to Cash Box HPL, HPR, HPC, Transport Entrance Test #6 Head Sensor, Test #7 Transport Sensors 13 The Bill is of a Length Other Than SpecifiedHPL, HPR Test #6 Head Sensor, Test #7 Transport Sensors 14Color Pattern ErrorHPL, HPR, HPCTest # 6 Head Sensor 15 Magnetic Pattern Error - Left or RightLeft / Right Mag Sensors

Draft FORCED DOWNLOAD MODE Select the appropriate download speed (see chart) –Connect the DBV-200 per the download tool requirement –Power up the DBV-200 For downloading multiple DBV-200 units, refer to the Multi-Download Adapter Kit Users Manual Forced Download Mode - DBV-200 Dipswitches DS1-1DS1-2 DS2-1DS2-2DS2-3DS2-4DS2-5DS2-6Speed Selected Download at 9600 Baud Download at Baud Download at Baud 0 = OFF 1 = ON

Draft DT-004 Downloading Connect the DT-004 to the PS power supply Attach the download tool to the Validator Head with power harness (p/n ) and the data harness (p/n ). Install the appropriate Master EPROM chip in the DT-004 –The default speed for downloading a single unit is baud (all switches on DT-004 “OFF”) Connect the data harness to the DBV-200, turn on the DT-004 –On the DT-004 the Power LED and Ready LED will illuminate –The LEDS on the DBV-200 CPU will flash alternately –Press Start, the Ready LED will start to flash indicating download in progress –The OK LED will light and the DT-004 will beep when completed –To verify, press the Reset then the Version button If version between the EPROM and the DBV-200 verified, the OK LED will light

Draft DT-104 Downloading Connect the data and power cable to the DBV-200 Insert the proper Master EPROM into the DT-104 socket Power on the DT-104 Scroll the screen to “SETUP” and verify the correct download speed – change if needed Ensure multi-mode is “OFF” Press the Menu Button until “Program Menu” is displayed –The CPU lights on the DBV-200 should be alternating –Press “GO” If no error “Device Ready” will be displayed –Press ”Start” –DBV-200 will show download LED sequence on CPU LEDS The display panel on the DT-104 will count down from the highest memory location –“Download Successful” will display on the panel when the download is completed successfully.

Draft PC Downloading Connect the PS power supply with a serial connection to the DBV-200 and connect the 9 pin serial connection to the PC com port. Set the DBV-200 dipswitches for the download speed to be used. Ensure the download program “DWN211.EXE” and the data file are in the same PC directory Enter the following command line from a DOS window – \ \ DWN211.EXE b n, then hit enter Filename.extension = name of the data file to be downloaded b = baud rate (0 = 9600, 1 = 19200, 2 = 38400) 252 = Address (always use 252) 246 = packet size ( this is the largest possible packet size) n = the COM port used (1 or 2) –Now press F to begin download –When complete press V to verify CRC information on the DBV- 200

Draft DBV-200 B4 and B5 CPU Testing B4, B5 CPU model DBV-200 Validators are tested in the same manner as the WBA. Use a 12 volt power source and Test LED (p/n ) to test the B4/B5 head Entering Diagnostic Mode –On the CPU board set dipswitch pack 2 (DS2), switch 6 “ON” – apply power –Select the test, from the DBV-200 B4/B5 CPU Test Chart, turn DS2 - switch 6 “OFF” (this is the Enable/Disable switch) –The Test LED will indicate the status/results of the test –To stop the test turn DS2 – switch 6 “ON”

Draft DBV-200 B4/B5 CPU Test Chart Dipswitch Pack 1 Dipswitch Pack 2Functional Test E/DValidator Motor Forward Rotation 1 E/DValidator Motor Reverse Rotation 1 E/DStacker Performance test 1 E/D Carrying and Stacking Test, (Error Table 2) 1 E/DSolenoid Test 1 E/DManual Validator Sensor Test 1 E/DManual Transport Sensor Test E/DBill Acceptance Test, Validator Only 1 E/D Bill Acceptance Test, Validator with Stacker 111Auto-calibration 1 = ON E/D = Enable/Disable

Draft Sensor Testing B4/B5 CPU Enter Diagnostic Mode –On DS2 (dipswitch pack 2) turn switch 6 “ON” –On DS1(dipswitch pack 1), select the sensor test For Validator Head Sensor turn switch 6 “ON” For Transport Sensor test turn switch 7 “ON” –On DS2 – turn switch 6 “OFF”, the selected sensor test is now active Use the switch 6 or 7 (depending on test selected) as the Enable/Disable switch for each sensor test Follow the switch settings on Sensor Testing Charts – Validator Head and Transport

Draft Sensor Testing Charts, B4/B5 CPU Dipswitch Pack 1 Manual Validator Sensor Test (Test 6) E/D Left Entrance Sensor 1 E/D Right Entrance Sensor 1 E/D HPL 1 E/D HPR 1E/D HPC 1 = ON E/D = Enable/Disable HPCHPC E/D1 HPRHPR 1 HPLHPL 1 Right Entrance SensorRight Entrance Sensor 1 Left Entrance SensorLeft Entrance Sensor Manual Validator Sensor Test (Test 6)Manual Validator Sensor Test (Test 6) Dipswitch Pack 1 Manual Stacker Sensor Test (Test 7) E/D Transport Entrance Sensor 1 E/D Solenoid Sensor 1 E/D Feed Out Sensor 1 E/D Stacker Encoder Sensor 1 E/D Stacker Home Position Sensor 1 = ON E/D = Enable/Disable

Draft Error Table 2 Test Mode 4 Only B4/B5 CPU Error #DescriptionPossible Causes 2Solenoid Lever TroubleSolenoid Sensor or Lever Jam 3Jam in Acceptor HeadClean and Calibrate Head Sensor 4Jam in TransportTransport Sensors 5Cashbox FullStacker Encoder 6Stacker Unit TroubleStacker Encoder, Stacker Home Sensor 7 Acceptor Head Detached, Not Calibrated or Wrong Type Clean and Calibrate, Check all Head Sensors

Draft Parts List Part Number- Description VM-401Tester Kit DBV-200 Operation and Maintenance Manual Test LED (Use with Calibration) Calibration Paper Power Adapter Harness (PS15-006) DBV-200 Multi-download Tool Multi-download Adapter

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