Research and Innovation Formula Optimization & Scaling Up FRUIT BUTTERS Centre for Hospitality & Culinary Arts
Research and Innovation Team Members Industry Partner, Mill Pond Cannery –Donna Carmichael & David Smythe CHCA Research Staff –Winnie Chiu & Moira Cockburn Primary Student Researcher –Irene Ngo, Culinary Management Nutrition Student Research Assistants –Toby Grater, Culinary Management –Melissa Godfrey, Baking and Pastry Arts
Research and Innovation Objectives Mill Pond Cannery and Preserves Company is a small- scale food manufacturer based in Prince Edward County High quality ingredients grown and produced in Ontario, to support local farmers and growers, and reduce carbon footprint Launch five introductory fruit butters using local Apples, Peaches, Plums, Pears, Cherries and all natural ingredients Fruit butters with an “edge”
Research and Innovation Methodology – lab scale Standardise ingredients Develop recipes on stovetop –pH level (pH meter) –Brix (refractometer) –Viscosity (bostwick viscometer) Establish “benchmark measurements”
Research and Innovation Methodology – lab scale Pilot scale up from stovetop to jacketed kettle –2 kg batch to 12 kg batch Benefits of Jacketed Kettle –Increases temperature faster –Less temperature fluctuation –Larger batch mimics closely to manufacturing environment
Research and Innovation Methodology – factory scale Plant production! Scale up from jacketed kettle to scraped surface kettle –12 kg batch to 600 kg batch Same process, larger equipment Frequent monitoring in Quality lab
Research and Innovation 2000 kilograms of fruit Cooked for 40 hours 1000 kilograms of finished product
Research and Innovation Methodology – factory scale
Research and Innovation Results Launch of FOUR initial products Presence at TWO high-end retailers (McEwan Fine Foods and Fiesta Farms) HUNDREDS of satisfied samplers!
Research and Innovation Future Research / Lessons Learned Challenges Faced: –Volatility of fruits required different tactics for each batch –Cherry product needs more re-testing Experiment with different varietals Natural flavour extracts Acidulents
Research and Innovation Funding Organizations Ontario Centres of Excellence Connections Colleges Ontario Network for Industry Innovation
Research and Innovation Thank You!