Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ 07458 All.

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Presentation transcript:

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 1 FIGURE 33–1 A pull is usually defined as a tug on the steering wheel toward one side or the other.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 2 FIGURE 33–2 The crown of the road refers to the angle or slope of the roadway needed to drain water off the pavement. (Courtesy of Hunter Engineering Company)

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 3 FIGURE 33–3 Wander is an unstable condition requiring constant driver corrections.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 4 FIGURE 33–4 Positive camber. The solid vertical line represents true vertical, and the dotted line represents the angle of the tire.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 5 FIGURE 33–5 Negative camber. The solid vertical line represents true vertical, and the dotted line represents the angle of the tire.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 6 FIGURE 33–6 Zero camber. Note that the angle of the tire is true vertical.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 7 FIGURE 33–7 Excessive positive camber and how the front tires would wear due to the excessive camber.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 8 FIGURE 33–8 Excessive negative camber and how the front tires would wear due to the excessive camber.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 9 FIGURE 33–9 Positive camber tilts the tire and forms a cone shape that causes the wheel to roll away or pull outward toward the point of the cone.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 10 FIGURE 33–10 Negative camber creates a pulling force toward the center of the vehicle.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 11 FIGURE 33–11 If camber angles are different from one side to the other, the vehicle will pull toward the side with the most camber.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 12 FIGURE 33–12 Positive camber applies the vehicle weight toward the larger inner wheel bearing. This is desirable because the larger inner bearing is designed to carry more vehicle weight than the smaller outer bearing.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 13 FIGURE 33–13 Negative camber applies the vehicle weight to the smaller outer wheel bearing. Excessive negative camber, therefore, may contribute to outer wheel bearing failure.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 14 FIGURE 33–14 Zero caster.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 15 FIGURE 33–15 Positive (+) caster.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 16 FIGURE 33–16 Negative (-) caster is seldom specified on today’s vehicles because it tends to make the vehicle unstable at highway speeds. Negative caster was specified on some older vehicles not equipped with power steering to help reduce the steering effort.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 17 FIGURE 33–17 As the spindle rotates, it lifts the weight of the vehicle due to the angle of the steering axis. (Courtesy of Hunter Engineering Company)

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 18 FIGURE 33–18 Vehicle weight tends to lower the spindle, which returns the steering to the straight- ahead position.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 19 FIGURE 33–19 High caster provides a road shock path to the vehicle.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 20 FIGURE 33–20 A steering dampener is used on many pickup trucks, sport utility vehicles (SUVs), and many luxury vehicles designed with a high-positive-caster setting. The dampener helps prevent steering wheel kickback when the front tires hit a bump or hole in the road and also helps reduce steering wheel shimmy that may result from the high-caster setting.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 21 FIGURE 33–21 As the load increases in the rear of a vehicle, the top steering axis pivot point moves rearward, increasing positive (+) caster.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 22 FIGURE 33–22 Note how the front tire becomes tilted as the vehicle turns a corner with positive caster. The higher the caster angle, the more the front tires tilt, causing camber-type tire wear.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 23 FIGURE 33–23 Zero toe. Note how both tires are parallel to each other as viewed from above the vehicle.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 24 FIGURE 33–24 Total toe is often expressed as an angle. Because both front wheels are tied together through the tie rods and center link, the toe angle is always equally split between the two front wheels when the vehicle moves forward.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 25 FIGURE 33–25 Toe-in, also called positive (+) toe.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 26 FIGURE 33–26 Toe-out, also called negative (-) toe. (Courtesy of Hunter Engineering Company)

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 27 FIGURE 33–27 This tire is just one month old! It was new and installed on the front of a vehicle that had about 1/4 inch (6 mm) of toe-out. By the time the customer returned to the tire store for an alignment, the tire was completely bald on the inside. Note the almost new tread on the outside.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 28 FIGURE 33–28 Excessive toe-out and the type of wear that can occur to the side of both front tires.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 29 FIGURE 33–29 Excessive toe-in and the type of wear that can occur to the outside of both front tires.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 30 FIGURE 33–30 Feather-edge wear pattern caused by excessive toe-in or toe-out.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 31 FIGURE 33–31 Rear toe-in (+). The rear toe (unlike the front toe) can be different for each wheel while the vehicle is moving forward because the rear wheels are not tied together as they are in the front. (Courtesy of Hunter Engineering Company)

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 32 FIGURE 33–32 Incorrect toe can cause the tire to run sideways as it rolls, resulting in a diagonal wipe.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 33 FIGURE 33–33 Diagonal wear such as shown here is usually caused by incorrect toe on the rear of a front-wheel-drive vehicle.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 34 FIGURE 33–34 Toe on the front of most vehicles is adjusted by turning the tie rod sleeve as shown. (Courtesy of John Bean Company)

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 35 FIGURE 33–35 While the feathered or sawtooth tire tread wear pattern may not be noticeable to the eye, this wear can usually be felt by rubbing your hand across the tread of the tire. (Courtesy of John Bean Company)

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 36 FIGURE 33–36 The left illustration shows that the steering axis inclination angle is determined by drawing a line through the center of the upper and lower ball joints. This represents the pivot points of the front wheels when the steering wheel is rotated during cornering. The right illustration shows that the steering axis inclination angle is determined by drawing a line through the axis of the upper strut bearing mount assembly and the lower ball joint.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 37 FIGURE 33–37 The SAI causes the spindle to travel in an arc when the wheels are turned. The weight of the vehicle is therefore used to help straighten the front tires after a turn and to help give directional stability.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 38 FIGURE 33–38 Included angle on a MacPherson-strut-type suspension.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 39 FIGURE 33–39 Included angle on an SLA-type suspension. The included angle is the SAI angle and the camber angle added together.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 40 FIGURE 33–40 Cradle placement. If the cradle is not replaced in the exact position after removal for a transmission or clutch replacement, the SAI, camber, and included angle will not be equal side-to-side.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 41 FIGURE 33–41 A positive scrub radius (angle) is usually built into most SLA front suspensions, and a negative scrub radius is usually built into most MacPhersonstrut- type front suspensions.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 42 FIGURE 33–42 With negative scrub radius, the imaginary line through the steering axis inclination (SAI) intersects the road outside of the centerline of the tire. With positive scrub radius, the SAI line intersects the road inside the centerline of the tires.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 43 FIGURE 33–43 With a positive scrub radius, the pivot point, marked with a + mark, is inside the centerline of the tire and will cause the wheel to turn toward the outside, especially during braking. Zero scrub radius does not create any force on the tires and is not usually used on vehicles because it does not create an opposing force on the tires, which in turn makes the vehicle more susceptible to minor bumps and dips in the road. Negative scrub radius, as is used with most front-wheel-drive vehicles, generates an inward force on the tires.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 44 FIGURE 33–44 To provide handling, the inside wheel has to turn at a greater turning radius than the outside wheel.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 45 FIGURE 33–45 The proper toe-out on turns is achieved by angling the steering arms.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 46 FIGURE 33–46 (a) Positive setback. (b) Negative setback.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 47 FIGURE 33–47 Cradle placement affects setback.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 48 FIGURE 33–48 (a) Zero thrust angle. (b) Thrust line to the right. (c) Thrust line to the left.

Automotive Chassis Systems, 5/e By James D. Halderman Copyright © 2010, 2008, 2004, 2000, 1995 Pearson Education, Inc., Upper Saddle River, NJ All rights reserved. 49 FIGURE 33–49 (a) Proper tracking. (b) Front wheels steering toward thrust line.