104TPDA04036-C IMPLEMENTING QUALITY METRICS IN BIOPHARMACEUTICAL COMPANIES For Taiwan PDA Ben Chen, P.E. November 16, 2015.

Slides:



Advertisements
Similar presentations
Basic Principles of GMP
Advertisements

Biopharmaceutical Quality
Radiopharmaceutical Production
Presented by YOUR NAME THE DATE
Medsafe – GMP update / release for supply / communicating quality issues Derek Fitzgerald Manager, Compliance Management 11 July 2013 RACI Pharmaceutical.
Transition from Q1- 8th to Q1- 9th edition
1 ASQ Keynote February 13, 2006 A Look Back at 2006 The year of the hurricane Organizational Change National and District Changes in programs Adverse Drug.
Annual Product Review (APR) Product Quality Review (PQR)
Health and Safety Executive Regulator’s expectation in implementation of comparative assessment Jayne Wilder Chemicals Regulation Directorate, Health and.
ISO 9001 : 2000.
Complying with FSMA: What a cashew exporter to the U.S. needs to do.
Batch Reworking and Reprocessing
Options for Regulation and the Impact of Regulation on the Marketplace 29 November 2005 Alan Kent
1 MANUFACTURING AND PRODUCTION OF BIOLOGICAL PRODUCTS (ERT 455) HAZARD ANALYSIS AND CRITICAL CONTROL POINT (HACCP) SYSTEM Munira Mohamed Nazari School.
Workforce Planning Training for Supervisors Presentation Subtitle/Description Presenter’s Name Date.
IS Audit Function Knowledge
FIELD COMPLIANCE UPDATE CDR Thomas R. Berry, RPh FDA, Investigator RAL-RP / ATL-DO.
Pre-Market and the QSR Presented by: Dawn Fernandes.
External Defibrillators: Recalls, Inspections, and the Quality System Regulation Melissa Torres Office of Compliance December 15, 2010.
Top Tactics for Maximizing GMP Compliance in Blue Mountain RAM Jake Jacanin, Regional Sales Manager September 18, 2013.
GLOBAL REGULATORY STRATEGY CONSIDERATIONS SCIENTIFIC SARAH POWELL EXECUTIVE DIRECTOR, REGULATORY STRATEGIES SEPTEMBER 14-17, 2008 BOSTON, MA.
Huzairy Hassan School of Bioprocess Engineering UniMAP.
© 2009 Michigan State University licensed under CC-BY-SA, original at Corrective Action.
Regulatory Update Ellen Leinfuss SVP, Life Sciences.
Ashland Specialty Ingredients IFAC’s cGMP Audit Guide How the Food Ingredient Industry has Responded to FSMA and Food Safety Audits Priscilla Zawislak.
November 2003 Slide 1 PHARMACEUTICAL REGULATORY AND COMPLIANCE CONGRESS AND BEST PRACTICES FORUM MANUFACTURING AND GMP ISSUES: PREPARING FOR AN FDA INSPECTION.
FDA Regulatory review in Minutes: What Product Development Executives Need-to-Know. Specifically, frequent causes of recalls and related areas that investigators.
Responsible CarE® Product Stewardship – Building Your Team David Sandidge Director, Responsible Care American Chemistry Council June 2010.
Inspection Issues in the Analytical Laboratory: An FDA Perspective Yvonne McKnight Chemist US Food and Drug AdministrationPhone: x
1 Supplements and Other Changes to an Approved Application By: Richard J. Stec Jr., Ph.D. February 7, 2007.
4. Establishing goals to guide & Measures to track.
INTRODUCTION TO RA.
MATTHEW MATKOVICH MINE EQUIPMENT COMPLIANCE SPECIALIST QUALITY ASSURANCE & MATERIALS TESTING DIVISION MSHA – APPROVAL & CERTIFICATION CENTER 30CFR, PART.
Good Manufacturing Practice. Good Manufacturing Practice Regulations Establishes minimum GMP for methods to be used, and the facilities or controls to.
PRODUCT TRANSFER.
ISO Sampling Agreement Requirements and National Sampling Plan Guy F. Delius CSO FDA Tim McGrath Acting Deputy Director ORS-FDA March 10, :15-1:45.
Event Management & ITIL V3
FDA Recommendations: Sampling Plans for Blood Establishments Lore Fields MT(ASCP)SBB Consumer Safety Officer OBRR/CBER/FDA October 19, 2012.
Important informations
1 Thank you for visiting our site and welcome to the “Introduction to ISO 22000” Presentation that you requested. For more information.
National Centers for Coastal Ocean Science Environmental Management System Implementation August 2005.
ISO NON-CONFORMANCE, CORRECTIVE AND PREVENTIVE ACTION.
Overview of FDA's Regulatory Framework for PET Drugs
Molecule-to-Market-Place Quality
RESPONSIBLE CARE ® SECURITY CODE Daniel Roczniak Senior Director, Responsible Care American Chemistry Council June 2010.
COSTING AND THE VALUE CHAIN CHAPTER 18 PAGE# 794 Faisal
Project management Topic 7 Controls. What is a control? Decision making activities – Planning – Monitor progress – Compare achievement with plan – Detect.
A QUALITY IMPROVEMENT TOOL
Final Rule for Preventive Controls for Animal Food 1 THE FUTURE IS NOW.
Progress in FDA’s Drug Product Quality Initiative Janet Woodcock, M.D. November 13, 2003.
The Second Annual Medical Device Regulatory, Reimbursement and Compliance Congress Presented by J. Glenn George Thursday, March 29, 2007 Day II – Track.
Module 2Slide 1 of 26 WHO - EDM Quality Management Basic Principles of GMP Part One.
National Center for Coastal Ocean Science Environmental Management System Implementation August 2005.
FDA Facility Evaluation Douglas Stearn Deputy Director for Policy and Analysis Office of Compliance Center for Drug Evaluation and Research.
Good Manufacturing Practice (GMP) Compliance: GMPs EXPLAINED.
WORKSHOP ON ACCREDITATION OF BODIES CERTIFYING MEDICAL DEVICES INT MARKET TOPIC 9 CH 8 ISO MEASUREMENT, ANALYSIS AND IMPROVEMENT INTERNAL AUDITS.
CM&C Inspections The Pre-Approval Inspection (PAI) in the US 27 May 2010.
OWNER BY MFG OUTPUTS Incoming Supplier Quality Audits ( Supplier feedback System) Continuous Improvement plans Yields Cycle Time Problems solving as needed.
© 2011 Pharmaceutical Consultancy Services, All Rights Reserved. Management Review Concordiaplein VV Haastrecht, the Netherlands Tel
Complaint Handling Medical Device Reporting May 19, 2016 Rita Harden, Director Customer Relations & Regulatory Reporting.
KEVIN BEDAL LISA CARLIN MATT CARROLL ERIN NICHOLS Product Safety & Failure Analysis.
ANNUAL PRODUCT REVIEW Patchara Kootiratrakarn Independent consultant.
Quality Metrics for better Quality Compliance
NEEDS & EXPECTATIONS: INTERESTED PARTIES TO ISO & AS9100
Flooding Walkdown Guidance
Quality Management Systems – Requirements
Unit I Module 3 - RCM Terminology and Concepts
How to conduct Effective Stage-1 Audit
Final Rule on Foreign Supplier Verification Programs
Radiopharmaceutical Production
Presentation transcript:

104TPDA04036-C IMPLEMENTING QUALITY METRICS IN BIOPHARMACEUTICAL COMPANIES For Taiwan PDA Ben Chen, P.E. November 16, 2015

104TPDA04036-C TOPICS Introduction Purpose Ten Quality Metrics that FDA Intends to Calculate Meeting with FDA Example: Quality Scorecard Quality List Discussed Between PDA and FDA in Taiwan PDA November 16, 2015 BEN CHEN

104TPDA04036-C INTRODUCTION Quality Metrics are a key component of an effective Quality Management System (QMS) and are the measurements used in ensuring patients receive acceptable products or deliverables. Quality Metrics are used to directly translate patient needs into acceptable performance measures in both products and processes. It is important to note that Quality Metrics must be established in an effort to directly improve the product or processes within Quality Systems. Taiwan PDA November 16, BEN CHEN

104TPDA04036-C PURPOSE Taiwan PDA November 16, 2015 BEN CHEN 4 FDA intends to use quality metrics to support its understanding of the inherent risk of manufacturing establishments and products and as the basis for criteria it deems necessary and appropriate for purposes of allocating inspection resources. FDA intends to use quality metrics data to further develop FDA’s risk-based inspection scheduling, to identify situations in which there may be a risk for drug supply disruption, to improve the efficiency and effectiveness of establishment inspections, and to improve FDA’s evaluation of drug manufacturing and control operations. Refer to FDA Draft Guidance for Industry: Request for Quality Metrics

104TPDA04036-C Lot Acceptance Rate = 1 – x (x = the number of specification-related rejected lots in a timeframe divided by the number of lots attempted by the same establishment in the same timeframe). Product Quality Complaint Rate = the number of product quality complaints received for the product divided by the total number of lots of the product released in the same timeframe. Invalidated Out-of-Specification (OOS) Rate = the number of OOS test results for the finished product invalidated by the establishment divided by the total number of OOS test results divided by the total number of tests performed by the establishment in the same timeframe. Annual Product Review (APR) or Product Quality Review (PQR) on Time Rate = the number of APRs or PQRs completed within 30 days of annual due date at the establishment divided by the number of products produced at the establishment. Taiwan PDA November 16, 2015 BEN CHEN 5 TEN QUALITY METRICS THAT FDA INTENDS TO CALCULATE Refer to FDA Draft Guidance for Industry: Request for Quality Metrics

104TPDA04036-C TEN QUALITY METRICS THAT FDA INTENDS TO CALCULATE (continued) The number of lots attempted of the product. The number of specification-related rejected lots of the product, rejected during or after manufacturing. The number of attempted lots pending disposition for more than 30 days. The number of OOS results for the product, including stability testing. The number of lot release and stability tests conducted for the product. The number of OOS results for lot release and stability tests for the product which are invalidated due to lab error. Taiwan PDA November 16, 2015 BEN CHEN 6 Refer to FDA Draft Guidance for Industry: Request for Quality Metrics

104TPDA04036-C MEETING WITH FDA August 24, 2015 Introductory Remarks by Janet Woodcock, Director, CDER and Acting Director, OPQ Taiwan PDA November 16, 2015 BEN CHEN 7  The Quality Metrics (in J.W. mind) are straight forward  FDA is recognizing issues: Standardization between sectors Manufacturers may have to change the way they collect/report metrics There is some burden  Manufactures would want to know if they are failing to meet specifications  Customer complaints – paying attention to them and prompt investigation is very important  Quality Management is all about meeting the expectations of customers  The guidance is a draft: FDA hopes to get comments to the docket and be able to move ahead and finalize a program FDA does not consider that this program will immediately lead to sending out the troops FDA does not want to have unintended consequences from these metrics This is a part of whole FDA goal of moving in the post-market period FDA expects to have a time period, during which they will be able to process what collected information means and also industry will be able to learn

104TPDA04036-C 8 Taiwan PDA November 16, 2015 BEN CHEN MEETING WITH FDA August 24, 2015 Quality Metrics Overview by Asley Boam, Acting Director, OPPQ, OPQ, CDER Why Quality Metrics?  Industry  FDA  Patients Who would report? Reporting Establishment  One report for each API or FDF  FDF (market authorization holders, OTC, marketed unapproved drug product)  API manufacturers What would be reported?  Ten metrics listed in the draft guidance (FDA assumes that industry already possess or have access to all needed data per cGMP) Data vs. Metrics  FDA would use data to calculate metrics (Lot acceptance rate, Complaints, Invalidated OOS rate, APR/PQR on time rate)  Public comments requested on optional metrics (senior management engagement, CAPA effectiveness, process capability/performance)

104TPDA04036-C 9 MEETING WITH FDA August 24, 2015 Quality Metrics Overview (continued) by Asley Boam, Acting Director, OPPQ, OPQ, CDER When/how would data be reported?  Submit data for a 1-year period (after FDA issues a request)  Reports due within 60 days of end of reporting period  Public comments sought on frequency of reporting and data collection timeframe  Reporting through the FDA ESG How does FDA intend to use quality metrics?  Develop objective measures for quality of drug product and site, effectiveness of systems for manufacturing  Analysis of quality metrics – context matters – appropriate comparators may vary  Goals for use of quality metrics: identify risk based factors that could impact inspection frequency, improve detection of manufacturing conditions that may lead to shortages  Use in conjunction with other information: inspection results, recalls, FARs Taiwan PDA November 16, 2015 BEN CHEN

104TPDA04036-C Metric (%) Definition Baseline Base Target Stretch Target MTDYTD Quality Events Completed On Time Total number of events completed on time vs. total # of events closed. On-time completion for OOS, and Major investigations is 30 days. 77.3%85.0%90%100.0%83.7% First Time Right % of batches having no non-conforming events. This includes OOS, and Major investigations that have direct product impact. Number of batches vs. total # of batches released + rejected. Excludes non- commercial batches not for sale. 79.9%80.0%85%60.0%75.8% Training Completion Total number of training requirements completed on time vs. total number of active training requirements 94.6%97.0%99%99.0% Audit Commitment Completion Total number of Audits commitments completed vs. total number of commitments. N/A95.0%97%100.0%99.5% APR Completion Total number of APRs completed vs total number scheduled 100.0% N/A 100.0% Pass Regulatory Inspection FDA, TFDA, EMA. No Critical Observations or OAI 100.0% EXAMPLE: QUALITY SCORECARD 10 Taiwan PDA November 16, 2015 BEN CHEN

104TPDA04036-C 11 Taiwan PDA November 16, 2015 BEN CHEN QUALITY LIST DISCUSSED BETWEEN PDA AND FDA IN 2013  Adverse Event Rate (difficult to correlate to specific lots, quality issues and specific drug product)  Batch Failure Rate  Confirmed OOT Rates  Deviations Rate  Batch Yields Rate  Major Change Initiated  Potential Stock-out or Drug Shortage Rate  Recall Rate  Repeat CAPA Rate  Distribution Excursion Rate (unfulfilled requests)  Right the First Time Rate

104TPDA04036-C 12 Taiwan PDA November 16, 2015 BEN CHEN QUALITY LIST DISCUSSED BETWEEN PDA AND FDA IN 2013 (continued)  Confirmed OOT rates by site (exceeding an action level)  Deviations Rate  Environmental Monitoring Excursions Grade A & B areas Rate  PIC/S Inspection Scoring. Number of PIC/S member inspections and number of critical & major observations  Training Effectiveness/On-time Completion Rate  Percentage of Overdue PM for Critical Equipment Rate  Unplanned Downtime Rate–because of unplanned maintenance including utility failures  “Right First Time” Rate  Reject Rate (partial vs. full rejects, API vs. DP)  Analytical invalid Rate  Contamination Rate

104TPDA04036-C 13 Taiwan PDA November 16, 2015 BEN CHEN QUALITY LIST DISCUSSED BETWEEN PDA AND FDA IN 2013 (continued)  Recapitalization as % of the Asset Value Rate  PM as % of Asset Value Rate  Audit/Inspectional Commitment On-Time Completion Dates Rate  Organizational Health Metric (percentage of temporary workforce, employee satisfaction %, safety, employee turnover rate)  Risk Management & Mitigation Profile Changes  Cycle Times (disposition and end to end) Rate  Human Error Rates  On-time Annual Product Review  Repeat Deviations Rate  Investigation Free Lots Rate  Potential Stock-outs or Drug Shortages Rate

104TPDA04036-C THANK YOU FOR YOUR ATTENTION! 14 Any Questions? Please contact Ben Chen Cell Phone #: (Taiwan) (US) (925) Taiwan PDA November 16, 2015 BEN CHEN