Roberto Saban LEMIC Coordination of Hardware Commissioning Sector 78 Cooldown Cooldown Powering Tests Powering Tests Test of software for the powering procedures Test of software for the powering procedures Sector 81 Preparation for cooldown Preparation for cooldown Point 8 RR73, UA67 Sector 67 finished finished UJ33 – Sectors 23 / 34 Failed Failed Cable reroutings are being studied Cable reroutings are being studied Will be repeated Will be repeated UA27 – Sector 23 in preparation in preparation Short Circuit Tests
Roberto Saban LEMIC Hardware Commissioning – UJ33 - SCT Short Circuit Tests in UJ33 24hr heat run 19 th - 20 th April.
Roberto Saban LEMIC Hardware Commissioning – DC Cables in UJ33 DFBAE RZ33 UP33 Expected Hot Spots caniveau Measured Hot Spots – A - B Measured Hot Spot - C A B C R34
Roberto Saban LEMIC h Heat Run PCSCT UJ33 – heat run
Roberto Saban LEMIC Coordination of Hardware Commissioning AssemblyAssembly Leak test Cool down Pressure Test Preparation for c-down Preparation PoweringPowering Electrical Quality Assurance Cooldown of sector 78 February 6 th K AssemblyAssembly Leak test Cool down Pressure Test Preparation for c-down Preparation PoweringPowering Electrical Quality Assurance May 8 th 2007 ~1.9K April 5 th 2007
Roberto Saban LEMIC Coordination of Hardware Commissioning Experience from Sector 78
Roberto Saban LEMIC Coordination of Hardware Commissioning
Roberto Saban LEMIC …what slowed us down ELpower cut controlcryo controls problem controlcryo controls problem controlcryo controls problem cryocryo hardware controlcryo controls problem ELpower cut ELpower cut ITnetwork problem cryocryo leak ELpower stop cryocryo leak cryocryo plant hardware controlcryo controls problem cryocryo plant hardware cryocryo hardware cryocryo leak ITcommunication problem cryocryo plant hardware cryocryo plant hardware ELpower cut ITnetwork problem cryocryo plant hardware cryocryo plant hardware cryocryo plant hardware cryocryo plant hardware cryocryo plant hardware cryocryo plant hardware ITnetwork problem cryocryo plant hardware controlcryo controls problem ELpower cut cryocryo hardware problem ITnetwork problem CVutilities failure cryocryo hardware problem cryocryo hardware problem ELpower cut cryocryo controls problem
Roberto Saban LEMIC
Roberto Saban LEMIC Electrical Quality Assurance & Powering tests Electrical Quality Assurance Continuity of voltage taps Continuity of voltage taps Transfer function measurement Transfer function measurement Insulation Insulation Powering Configuration of the power converter -up to 10 A Configuration of the power converter -up to 10 A Powering to Nominal 1 (PNO1) – to 30 A Powering to Nominal 1 (PNO1) – to 30 A Powering to Nominal 2 (PNO2) – to 55 A Powering to Nominal 2 (PNO2) – to 55 A Powering to Nominal 3 (PNO3) – Slow power abort Powering to Nominal 3 (PNO3) – Slow power abort Commissioning in steps …
Roberto Saban LEMIC Status of the Powering Tests Circuits not powered via the DFBs (60 & 120 A circuits) Circuits powered via the DFBs (120 A circuits) Courtesy D.Bozzini
Roberto Saban LEMIC Status of the ELQA at cold Total quantity of circuits Electrical Qualification on-going Quantity of circuits released for powering Quantity of circuits blocked for powering, NC affecting the circuit or the instrumentation/protection - Closed orbit corrector circuit, 120A, Q7L8 - High leakage current measured during high voltage qualification (600 V) - Around nA giving a resistance of 27 MΩ - Need to be investigated Courtesy V.Chareyre Sector 78
Roberto Saban LEMIC Powering Tests
Roberto Saban LEMIC DFB commissioning Condensation on the chimney heads when current leads lowered to nominal temperature Instrumentation
Roberto Saban LEMIC software Automated test control Automated analysis tools
Roberto Saban LEMIC progress of the powering tests
Roberto Saban LEMIC … in summary Remember, it is the first one ! We have a terrific response from the teams involved in the activity It is an ongoing team building exercise Confidence for the difficult year ahead of us 1.The preparation for powering is very well advanced both on the equipment side and the controls programs side 2.Fight to reduce the MTBF 3.Stabilize the cryogenic system 4.Concentrate on the commissioning of the DFBs
AB/CO : V.Baggiolini, A. Castaneda, M. Koratzinos, A.Rijllart, I. Romera, R.Schmidt, M. Zerlauth AB/PO: F.Bordry, A.Cantone, V. Montabonnet, D.Nisbet, H. Thiesen, Y. Thurel AB/OP: M.Albert, G. Crockford, G.H. Hemelsoet, D.Jacquet, M. Gruwe, L.Sundin, R.Suykerbuyck AT/MEL: A.Ballarino, D. Bozzini, P.Chambouvet, V. Chareyre, K.Dahlerup-Petersen, R.Denz, S. Feher, B.Flora, G.Kirby, S. Le Naur, K.H.Mess AT/MCS: M.Modena, G.de Rijk, D.Tommasini AT/MTM: G.d’Angelo, A.Siemko, S.Sanfilippo AT/ACR: J.Casas-Cubillos, S.Claudet, P. Gomes, L.Herbelin, F.Millet & operators, A.Perin, R. Rabehl, L.Serio TS/HDO: MP. Casas Lino, J.Etheridge, B. Perea, M. Pojer, R. Saban, M.Solfaroli A. Vergara