Inhalation Toxicology Support Optimisation David Howie April 2014
Department organisation Inhalation Analysis section is part of the Pharmacy, Formulation & Inhalation Analysis Department (FIA) Split into Formulation & Inhalation analysis sections Made up of: Team Leaders Study Managers Technical Specialists Analysts Laboratory support
The Role of Inhalation Analysis To analyse test atmosphere samples taken from the exposure system for determination of test substance concentration and particle size distribution We support: Inhalation Toxicology Pharmacology (PK, respiratory) Pharmacy
Test items Physical form solids (powder blend) liquids gases Pharmaceuticals for inhalation administration drugs for treating diseases of the respiratory tract drugs for treating non-respiratory diseases (MS, Alzheimer’s etc) Non pharmaceuticals that may be inhaled accidentally industrial chemicals agrochemicals air pollutants
4 key parts Method development Method Validation Preliminary trials Main study analysis
T0T0 T end T -5 weeks T -10 weeks T end + 8 weeks Start of Tox Phase Last Tox Samples Taken Chamber Characterisation Stability Method Set-up, development and validation Firm enquiry Expert Report = 1 week Timelines T end + 5 weeks
METHOD DEVELOPMENT Conducted by the Technical Specialist Aim: To establish a working method of analysis Extraction techniques (Sonication, dissolution etc) Quantification range Extraction solvent Collection media (Filter, bubbler) Method of detection
UPLC, HPLC & GC
Other techniques: LCMS/MS, UV & IR (gases) Atomic Absorption (AA) (Metal containing excipients, industrial chemicals)
METHOD VALIDATION Used to demonstrate that we can accurately quantify the test item Validation considerations Target dose levels in protocol Quantitation range limits determined during method development Sample volumes agreed with ATS Extraction volumes
Validation Specificity (control & blank assessed) Carryover (<10x LOQ) Linearity of detector response Precision of injection (top & bottom std) Standard stability Recovery & Stability from the collection media & solution PSD plate compatibility test LOQ & LOD
The coal face
PRELIMINARY TRIALS Used to ensure the delivery of the test item meets target dose levels Establish M/T ratio in dog or cyno studies MDI studies Pack test (Delivery & consistency between cans) Bench test (Distribution of TI in the dosing apparatus) Drug recovery test (Recovery from dose apparatus during in-life phase)
Preliminary trials Only conducted following the initial validation stage Timings of trials arranged in consultation with ATS Any changes to the confirmed schedule agreed in advance Analysis performed the day after receipt unless specifically agreed (Received before 15.30hrs)
MAIN STUDY (in-life) Data provides indication of “dose available” to the animal Particle size data provides an indication of the respirability of the test material Results used in conjunction with the gravimetric data
Sampling & analysis Frequency determined by: Study duration & design (DRF, staggered, carc) Dose duration (10min or 6hr for whole body) Sponsor requirements (daily throughout) May be reduced dependent on: Sponsor & SD Variability of results from exposure system Stability of test item on collection media
Sampling from the exposure system A known volume of test atmosphere is withdrawn from the system Filter paper is sent for analysis Bubbler trap Gas bag or syringe (gas analysis) Headspace Analysis Samples of blood (ca. 1 ml) are sent for analysis in sealed headspace vials
Samples are taken from a vacant port Inhalation Dosing - Rodents
Inhalation Dosing - Dogs
Particle Size Distribution the test material
Sample extraction Automated sample booking in system Quick and simple extraction techniques (sonication, dissolution, gas analysis) Use of wide selection of controlled forms during analysis (minimises manual input) Use of controlled methods (test item and study specific)
Instrument analysis & processing Wide use of UPLC Generic methods Short run times / fast turn around Automated data capture Validated results spreadsheets
Data review Analyst & SM discuss any issues, OOS or atypical result QC check sheet Study Manager issues results (SD, ATS, HOD Inh tox) Any further actions i.d by SD/ATS are dealt with by SM/TL Main aim to reduce unnecessary re-inj’s) Daily department meeting to discuss any issues
Reporting of results Results & reporting Results available by 9.30am Action limits set on results (80% – 120%) Report issue date in timeplan (2 weeks from last exposure) Expert or standalone
Questions?