World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging C.E.M.S I/O Modules DTI Autoflame Training, 2011 Remote Monitoring & Data Logging
World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging C.E.M.S I/O Modules DTI Protocols Modbus Johnsons Metasys Ports RS232 (10m) RS422 (1km) RS485 (Metasys) Internal modem Operation Supervisor Manager (modem) Data Transfer Interface Module
D.T.I. Arrangement Mk.7 M.M.
World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging C.E.M.S I/O Modules DTI Remote Monitoring & Control Data Transfer Interface (D.T.I.) Gateway for communications Modbus and Metasys protocols How many units per D.T.I.? –10 MM units –10 stand-alone EGA units –10 analogue I/O units –10 digital I/O units
World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging C.E.M.S I/O Modules DTI D.T.I. Control Functions Boiler enable/disable command Change setpoint- individual and global Select lead boiler Shuffle sequencing –User-selectable lead/lag control Remote firing rate adjustable –Anticipate load requirements –Individual and global
World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging C.E.M.S I/O Modules DTI MM Output/Status Values Boiler control type (pressure/temperature) Required boiler setpoints (temperature/pressure) Actual boiler temperature/pressure Burner operation status (on/off/vps/purge/modulation) Burner firing rate Auto/hand/low flame hold Fuel selected Channel positions Sequencing optioned/enabled/status
World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging C.E.M.S I/O Modules DTI E.G.A. Outputs E.G.A. operation Commissioned values Actual values Exhaust temperature reading Error conditions
World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging C.E.M.S I/O Modules DTI Relevant Options/Parameters Option 16: sequencing D.T.I. Operation –0- no sequencing –1- sequencing enabled –2- setpoint & enable/disable commands –3- both 1 & 2 Option 30/31: setpoint limitations –Additional safety –Effects data-logging graphical display Option 33: identification number
World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging C.E.M.S I/O Modules DTI D.T.I. Set-up Procedures Wire all site systems to be incorporated into remote monitoring –MM –E.G.A. (stand-alone units) –Analogue and digital I/O units Set switches –Switch bank1 to #001 –Switch bank2 to off for #1-8 Connect DTI to PC or modem Modem to telephone connection (plant manager)
World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging C.E.M.S I/O Modules DTI D.T.I. Troubleshooting Wire all site systems to be incorporated into remote monitoring –MM –E.G.A. (stand-alone units) –Analogue and digital I/O units Set switches –Switch bank1 to #001 –Switch bank2 to off for #1-8 Connect DTI to PC or modem Modem to telephone connection (plant manager)
World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging C.E.M.S I/O Modules DTI D.T.I. Software MODBUS protocol Monitoring and control to the PC Windows based software (winPCDTI) Remote on/off control Set-point adjustments Define alarm conditions Continuous Emissions Monitoring Software (CEMS)
World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging C.E.M.S I/O Modules DTI D.T.I. Software
World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging C.E.M.S I/O Modules DTI D.T.I. Software
World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging C.E.M.S I/O Modules DTI D.T.I. Software MM Units (by ID number)
World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging C.E.M.S I/O Modules DTI D.T.I. Software MM Online Data
World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging C.E.M.S I/O Modules DTI D.T.I. Software MM Data Logging
World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging C.E.M.S I/O Modules DTI D.T.I. Software User-Definable Parameters
World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging C.E.M.S I/O Modules DTI D.T.I. Software MM Data Logging
World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging C.E.M.S I/O Modules DTI D.T.I. Software Shuffle Sequencing
World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging C.E.M.S I/O Modules DTI D.T.I. Software MM Load Index
World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging C.E.M.S I/O Modules DTI D.T.I. Software Alarms
World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging C.E.M.S I/O Modules DTI D.T.I. Software Alarms
World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging C.E.M.S I/O Modules DTI D.T.I. Software WinPCDTI Configuration Modem settings including: - Site details (image/name/contact number/pager number)
World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging C.E.M.S I/O Modules DTI Moxa Serial to Ethernet Convertor
World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging C.E.M.S I/O Modules DTI D.T.I. Software WinPCDTI Configuration Password protection Configuration - Com-Port - Serial port/modem - Timeout threshold - Retry Count
World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging C.E.M.S I/O Modules DTI D.T.I. Software WinPCDTI Configuration
World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging C.E.M.S I/O Modules DTI Analogue I/O module Six 4-20mA inputs Six 4-20mA outputs Digital I/O module 16 line voltage inputs 8 volt free contacts Analogue and Digital I/O Units
World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging C.E.M.S I/O Modules DTI I/O Modules
World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging C.E.M.S I/O Modules DTI Analog I/O Unit
Analog I/O Data Logging
World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging C.E.M.S I/O Modules DTI Digital I/O Unit
Digital I/O Set-Up
World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging C.E.M.S I/O Modules DTI C.E.M.S. Continuous Emissions Monitoring Software MM fuel flow metering E.G.A. operational data –Calculations for each fuel used –Stored in database- Logged every x minutes (user definable) ∙Accessible through excel format (.csv) ∙For E.P.A. monitoring –Total emissions as weight or volume ∙O 2, CO 2, CO, H 2 O, NO, N 2 and SO 2 –Net/gross efficiency (%) –Fuel flow per hour and totalised –Total heat input and useful heat input
C.E.M.S. Data
C.E.M.S. Data – Logging
C.E.M.S. Set-Up
World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging C.E.M.S I/O Modules DTI System Approvals European –CE –TUB –APAVE American –uL –cUL –FM
World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging C.E.M.S I/O Modules DTI Thank you for listening.