Cho Nai Cheung Accidental Release Prevention Engineer, Supervisor Hazardous Materials Programs June 14 th, 2012
Facility Audit Trends Audit findings by Program Level Results of Safety Culture Survey Impact of Safety Programs 2June 14, 2012
Nox Reduction Pollution Abatement (13) Chemical Mfg Plants (11) Water Treatment (11) Ammonia Refrigeration (8) Petroleum Refineries (4) Swimming Pools (1) Hazardous Waste Storage Facility (1) June 14, 2012’3
June 14, Audit every three years Track previous actions in new audits Ensures and Considers “ensure” actions not the best indicator Number of ensures over time
June 14, 20125
6
7
8
9
10
June 14, ◦ PHA (10% overall, 13% P2,13% P3 ) Recommendation tracking, timely Program 3: siting, seismic revalidation, HF, previous incidents, Program 2: revalidation, inspect equipment ◦ Operating Procedures (10%,14%.11%) COD, Program 3: S&H information/PPE, certification Program 2: missing procedure for task, shutdown procedure (emergency & normal), start-up
June 14, ◦ Hazard Assessment (7% overall,11% P2, 9% P3 ) WCS & ARS background documentation, parameters, OCA update ◦ Training (6%, 9%, 7%) Refresher training, Records Program 2: initial training, contractor Program 3: document training was understood
January 31, June 14, 2012
14 ◦ Operating Procedures (14%) COD, S&H information/PPE, certification ◦ CSE (13%) Review cancelled permits, permit and conditions, rescue plan ◦ PHA (11%) Incidents reviewed, document recommendation & tracking, seismic revalidation ◦ MOC (10%) Document training (op & maintenance), MOC for operating procedure, proper authorization
June 14, ◦ Inherently Safer System (21%) PHA recommendations analyzed for ISS categories (I,P,A,P) and approach (m,s,m,s), ISS for new process and guidance ◦ Latent Conditions Checklist (13%) Sign-off, feedback, rationale for customization, tracking of training and recommendations ◦ Operating Procedures (13%) Evaluating HF, task/gap analysis, procedure writing training ◦ Safety Culture (11%)
Completed survey of employees No of Deficiencies: ◦ Range: 2 – 6 ◦ Average: 3.3 (28%) ◦ Median: 2 June 14,
Develop metrics (100%) Milestones in improvement plans (67%) Various requirements (33%): ◦ Evaluate work groups ◦ Identification of target ◦ Assessment having all required component ◦ Records maintained ◦ Report out to the workforce June 14,
June 14,
Cho Nai Cheung Telephone: (925) Website: Jun2 14,