1 Status Report on Flexible Pedestrian Legform Impactor Technical Evaluation Group (Flex-TEG) Activities Status Report on Flexible Pedestrian Legform Impactor.

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1 Status Report on Flexible Pedestrian Legform Impactor Technical Evaluation Group (Flex-TEG) Activities Status Report on Flexible Pedestrian Legform Impactor Technical Evaluation Group (Flex-TEG) Activities Transmitted by the expert from Japan Informal document No. GRSP (46th GRSP, 8-11 December 2009, agenda item 4(a))

2 Flex-TEG Activities 1 st Flex-TEG Meeting (OICA office, Paris, 5-6 Sep. 2005) 2 nd Flex-TEG Meeting (BASt, Bergisch Gladbach, 22 Nov. 2005) 3 rd Flex-TEG Meeting (BASt, Bergisch Gladbach, 24 Apr. 2006) 4 th Flex-TEG Meeting (BASt, Bergisch Gladbach, 2 Apr. 2007) 5 th Flex-TEG Meeting (BASt, Bergisch Gladbach, 7 Dec. 2007) 6 th Flex-TEG Meeting (BASt, Bergisch Gladbach, 31 Mar. 2008) 7 th Flex-TEG Meeting (BASt, Bergisch Gladbach, 8 Dec. 2008) 8 th Flex-TEG Meeting (TUV Rheinland Group, Cologne, 19 May 2009) 9 th Flex-TEG Meeting (BASt, Bergisch Gladbach, 3-4 Sep. 2009) 10 th Flex-TEG Meeting (BASt, Bergisch Gladbach, 1-2 Dec. 2009) 1 st Flex-TEG Meeting (OICA office, Paris, 5-6 Sep. 2005) 2 nd Flex-TEG Meeting (BASt, Bergisch Gladbach, 22 Nov. 2005) 3 rd Flex-TEG Meeting (BASt, Bergisch Gladbach, 24 Apr. 2006) 4 th Flex-TEG Meeting (BASt, Bergisch Gladbach, 2 Apr. 2007) 5 th Flex-TEG Meeting (BASt, Bergisch Gladbach, 7 Dec. 2007) 6 th Flex-TEG Meeting (BASt, Bergisch Gladbach, 31 Mar. 2008) 7 th Flex-TEG Meeting (BASt, Bergisch Gladbach, 8 Dec. 2008) 8 th Flex-TEG Meeting (TUV Rheinland Group, Cologne, 19 May 2009) 9 th Flex-TEG Meeting (BASt, Bergisch Gladbach, 3-4 Sep. 2009) 10 th Flex-TEG Meeting (BASt, Bergisch Gladbach, 1-2 Dec. 2009) 2 nd to 10 th Meetings were held at BASt or TUV Rheinland Group meeting room located at near the Cologne cathedral. 1 st - 10 th Flex-TEG meetings were held in Europe 1st Meeting was held at OICA office in Paris

3 Flex-TEG Activities, contd. 1 st Flex-TEG Meeting (OICA office, Paris, 5-6 Sep. 2005) 2 nd Flex-TEG Meeting (BASt, Bergisch Gladbach, 22 Nov. 2005) 3 rd Flex-TEG Meeting (BASt, Bergisch Gladbach, 24 Apr. 2006) 4 th Flex-TEG Meeting (BASt, Bergisch Gladbach, 2 Apr. 2007) 5 th Flex-TEG Meeting (BASt, Bergisch Gladbach, 7 Dec. 2007) 6 th Flex-TEG Meeting (BASt, Bergisch Gladbach, 31 Mar. 2008) 7 th Flex-TEG Meeting (BASt, Bergisch Gladbach, 8 Dec. 2008) 8 th Flex-TEG Meeting (TUV Rheinland Group, Cologne, 19 May 2009) 9 th Flex-TEG Meeting (BASt, Bergisch Gladbach, 3-4 Sep. 2009) 10 th Flex-TEG Meeting (BASt, Bergisch Gladbach, 1-2 Dec. 2009) 1 st Flex-TEG Meeting (OICA office, Paris, 5-6 Sep. 2005) 2 nd Flex-TEG Meeting (BASt, Bergisch Gladbach, 22 Nov. 2005) 3 rd Flex-TEG Meeting (BASt, Bergisch Gladbach, 24 Apr. 2006) 4 th Flex-TEG Meeting (BASt, Bergisch Gladbach, 2 Apr. 2007) 5 th Flex-TEG Meeting (BASt, Bergisch Gladbach, 7 Dec. 2007) 6 th Flex-TEG Meeting (BASt, Bergisch Gladbach, 31 Mar. 2008) 7 th Flex-TEG Meeting (BASt, Bergisch Gladbach, 8 Dec. 2008) 8 th Flex-TEG Meeting (TUV Rheinland Group, Cologne, 19 May 2009) 9 th Flex-TEG Meeting (BASt, Bergisch Gladbach, 3-4 Sep. 2009) 10 th Flex-TEG Meeting (BASt, Bergisch Gladbach, 1-2 Dec. 2009) 1 st - 10 th Flex-TEG meetings were held in Europe st2nd3rd4th5th6th7th8th9th10thFlex-TEG Impactor type Flex-G Flex-GT Flex-GTR Developments JAMA, JARI Evaluations JAMA, JARI, J-MLIT, BASt, ACEA, NHTSA Evaluations JAMA, JARI, J-MLIT, BASt, ACEA, NHTSA Developments JAMA, JARI, FTSS Evaluations JAMA, JARI, J-MLIT, BASt, ACEA, NHTSA, K-MLTM

4 Latest Flex-TEG Activities (10 th Flex-TEG meeting) 10 th Flex-TEG meeting Date : 1 st -2 nd December 2009 Place: BASt, Bergisch Gladbach, Germany A. Konosu ( Chairperson/J-MLIT/JARI ) M. Burleigh ( Secretariat/FTSS-Europe ) O. Zander (BASt) D. Gehring and P. Lessmann (BGS) J. Stammen (NHTSA/VRTC) by WebEx A. Malloy (TRC) by WebEx Y. W. Yoon (K-MLTM/KATRI) R. Fleischhacker (ACEA/Porsche) T. Kinsky (ACEA/Opel) C. Hohmann (ACEA/VW) C. Hess (ACEA/Audi) N. Lubbe (ACEA/Toyota Europe) Y. Takahashi (JAMA/Honda R&D) W. Liebers (TUV Rheinland Group) K. Wolff (Continental) J.C. Kolb (Bertrandt AG) D. Martin (DTS) by WebEx M. Winkler (MESSRING) Total: 19 persons Attendances

5 Main Agenda of the 10 th Flex-TEG meeting 5. Information: Flex-GTR-prototype Technical Evaluation Test Results 6. Finalizations: Flex-GTR Specifications (Usability) 7. Finalizations: Dynamic Calibration Test 9.Finalizations (remove brackets): Proposal for gtr 9 amendments submitted to GRSP by Japan in Sep 2009 (ECE-TRANS-WP29-GRSP e.pdf) 10. Future Action Plans 8. Finalizations: Injury Threshold Values

6  Evaluation Tests were conducted by NHTSA, K-MLTM, ACEA, JAMA and BASt. Latest Flex-TEG Activities (10 th Flex-TEG meeting) 5. Information: Flex-GTR-prototype Technical Evaluation Test Results Round Robin Tests Usability: No serious troubles happened in general. Durability: No serious troubles happened in general. (NHTSA would like to conduct an impactor test to a car, which can not pass the current gtr 9 requirements completely, if possible) Technical Feasibility Study JAMA: Finished. ACEA: Not finished yet. Influence of Impact Conditions BASt-ACEA: Conducted their analysis in order to set tolerance of impact conditions. NHTSA test seriesK-MLTM test seriesACEA-BASt test series

7  Minor Improvements were proposed by FTSS in order to improve usability or durability.  Information of CAE model is provided by FTSS.  Minor Improvements were proposed by FTSS in order to improve usability or durability.  Information of CAE model is provided by FTSS. Latest Flex-TEG Activities (10 th Flex-TEG meeting) 6. Finalizations: Flex-GTR Specifications (Usability)

8  Combined Test Method of Inverse Test and Pendulum Test was agreed by TEG members at the 9 th TEG meeting, and then finalized each detailed test condition as well as requirement corridors. Pendulum type Certification TestInverse type Certification Test Initial Impact Speed 11.1m/s Honeycomb Crash strength: 75 psi Moving ram Mass: 8.1 kg Knee joint level Flex-PLI MethodRemarks Combined Test Method Combined the Inverse test and Pendulum test Step 1: Inverse test has to be conducted just before the homologation test series Step 2: Pendulum test has to be conducted after every 10 car test Step 3: Inverse test has to be conducted after every 30 car test (need not to do pendulum test in this time) Hanging System Release the Flex-PLI immediately after the moving ram impact to the Flex-PLI Stopper Bar (No Pad) Pin Joint Hanging Angle 15 deg Additional Mass 5kg Hanging image Flex-PLI Free fall Latest Flex-TEG Activities (10 th Flex-TEG meeting) 7. Finalizations: Dynamic Calibration Test

9  Injury threshold values were discussed and then TEG agreed following contents.  TEG decided to ask to GRSP that how to treat the ACL/PCL requirements (difficult to decide by TEG)  Injury threshold values were discussed and then TEG agreed following contents.  TEG decided to ask to GRSP that how to treat the ACL/PCL requirements (difficult to decide by TEG) DecisionsRemarks 1. Tibia 340 Nm [Relaxation Zone] 340 Nm was lead from biomechanical point of views (from BASt and JAMA biomechanical studies) [] was set for Relaxation Zone because ACEA still need to check technical feasibility issues 2. MCL 22 mm 22 mm was lead from biomechanical point of views (from BASt correlation study and JAMA biomechanical studies) 3. ACL/PCL [Monitoring only with [13] mm for the reference or Nothing (ACEA) ] [Monitoring only with [13] mm for the reference (JAMA)] [13 mm Mandatory (BASt)] -> ask to GRSP [] was set because it was difficult to decide which is the best way for gtr 9 amendment from the technical point of view. TEG will ask to GRSP which is the best way. Percentage of only ACL/PCL damage in the car-pedestrian accidents is very small, 3%, besides there are not good enough biomechanical data (only two data available) for the AC L /PCL threshold values (JAMA, ACEA opinion) Need to set it as mandatory (BASt opinion) because a) Amended gtr 9 should provide at least the same level of protection as before (current gtr9 sets shearing displacement requirement for the current legform impactor) b) Existing biomechanical data (two cases) c) No injury risk curve does not mean no risk of injury Latest Flex-TEG Activities (10 th Flex-TEG meeting) 8. Finalizations: Injury Threshold Values

10  TEG updated the contents of the Proposal for gtr 9 amendments which was submitted to GRSP by Japan in Sep 2009 based on the 10 th Flex-TEG meeting results. Formal documents of 46 th GRSP from Japan (ECE-TRANS-WP29-GRSP e) Latest Flex-TEG Activities (10 th Flex-TEG meeting) 9.Finalizations (remove brackets): Proposal for gtr 9 amendments submitted to GRSP by Japan in Sep 2009 (ECE-TRANS-WP29-GRSP e.pdf) Updated Items Transition Period (EEVC WG17 pedestrian lower legform Impactor -> Flex-PLI) General Specifications of Impactor (Mass, C.G. and Inertia) Car Test Methods (Impact Conditions) Calibration Test Methods (Impact Conditions and Requirements corridors)

11 ACEA: Technical Feasibility Study BASt-ACEA: Discussions and Decisions on the Relaxation zone for tibia (need or not) Latest Flex-TEG Activities (10 th Flex-TEG meeting) 10. Future Action Plans

12 Thank you for your attentions!