APEX DYNAMICS, INC. Single Motor Power Tool Turret.

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Presentation transcript:

APEX DYNAMICS, INC. Single Motor Power Tool Turret

APEX DYNAMICS, INC. APEX DYNAMICS INC., established in 1987 in Taiwan, has developed into a world-leading manufacturer of servomotor driven robot and high precision planetary gearbox. APEX has been committed to producing every possible part and component in house, to control the quality all in one hand! Beginning with the heat treatment of the raw materials, the most high-end precision machine tools and most high precision QC instruments are applied to ensure our products can fulfill the highest quality.

With the modern ERP, e-Commerce system and the full automatic warehouse, APEX assure high-efficient production and a minimal delivery time to meet promptly the different customer requirements. APEX is certificated with ISO 9001 UKAS, OHSAS 18001 and ISO 14001 UKAS. 26 APEX Family Members all over the world – with professional, integrity and responsive to provide the best services close to customer.

Close-up of the three-pieces curvic coupling APEX Single Motor Power Tool Turret Over 20 years, wide rang of APEX products have been applied around the world in diverse industries and received the best compliments and respects from our customers. Basing on the great know-how in design and manufacturing of the high precision planetary gearbox, the innovation spirit of APEX Dynamics takes the next step to another high-end key-component for the industrial application – The Single Motor driven Power Tool Turret. Close-up of the three-pieces curvic coupling

Main Features Single servomotor technology for driving the tool disk and cutting tools. Low investment, less maintenance, less interference. Nevertheless, high reliability. Super rigid, large-scale three-pieces curvic coupling ensure high indexing accuracy, high repeatability accuracy, and high-torque low-noise transmission. Non-lifting coupling system prevents possible pollution from cutting-chips and coolant. Powerful hydraulic controlled, high speed clamping system increases overall performance. High-speed bidirectional indexing system minimizes the non-cutting time and enhances the efficiency and productivity. High tool speed and high torque provide superlative cutting force. Every index position applicable for rotating tool, to ensure highest machining flexibility and efficiency and to reduce the interference. Torque Limiter Safety clutch reduce damage level due to collision. High loading capacity and stability design ensure the forward/backward heavy-machining. Compressed air and centralized lubrication system ensure a longer service life-time. Stabilized housing design guarantees a high stiffness of cutting. Suitable for various servomotors brands like Fanuc, Mitsubishi, Siemens, etc.

OVERALL DIMENSION/VDI (mm) PT-12 PT-16 PT-20 PT-25 A Center Height B 80 106 125 150 C 157 184 222 242 D 175 179 210 E 77 105 132 F (1*) 68 (88) 71 (91) 71 (95) G (2*) 200 244 (264) 300 (325) 373 (406) H 142 182 224 280 I (standard) 240 270 320 380 I (option 1) 300 340 360 410 I (option 2) -- I (option 3) 400 (16Tools) 440 J 195 220 260 315 K L 47 54 66 74 M1 (2*) 58 70 (90) 85 (110) 107 (140) M2 (2*) 70 82 (102) 100 (125) 125 (158) PT-12 PT-16 PT-20 PT-25 N 120 150 185 230 O M8 M10 M12 M16 P 28 34 40 44 Q ψ15 g6 x 14 ψ17 g6 x 22.5 ψ20 g6 x 24 ψ26 g6 x 29 R 9 15 20 S ψ25 H6 ψ30 H6 ψ40 H6 ψ50 H6 T 95 109 132 148 U 32 53 96 V 94 127 158 206 W (3*) 21.8 24.5 25.5 X (inch) G1/4 G3/8 G1/2 Y (inch) Z (inch) G1/8 (1*) In brackets are data for motor types SIEMENS-AC Servomotor and MITSUBISHI, HF. (2*) In brackets are data for the External Housing Fixture. (3*) For FANUC Spindle Motor. Contact APEX for other motors.

TECHNICAL DATA/VDI SPECIFICATION PT-12 PT-16 PT-20 PT-25 Number of Indexing Position N 12 12 / 16 Tool Shank Diameter VDI 25 30 40 50 Max. Torque of Tool Driving Nm 35 65 110 160 Indexing Time (*) sec. 12 Port 16 Port Tool No. 1 to Tool No.2 0.864 0.928 0.908 1.040 1.000 1.392 Tool No. 1 to Tool No.3 0.920 0.975 1.144 1.098 1.552 Tool No. 1 to Tool No.4 0.960 1.056 1.028 1.216 1.165 1.664 Tool No. 1 to Tool No.5 1.008 1.112 1.080 1.288 1.225 1.768 Tool No. 1 to Tool No.6 1.048 1.160 1.125 1.352 1.293 1.864 Tool No. 1 to Tool No.7 1.096 1.208 1.170 1.424 1.360 1.968 Tool No. 1 to Tool No.8 -- 1.215 1.414 Tool No. 1 to Tool No.9 1.26 1.954 Indexing Accuracy arcsec ±3“ Repeatability Accuracy ±1“ Hydraulic Working Pressure bar 50 ± 5 Hydraulic Oil Volume for Turret Locking cm3 10 16 23 34 Mass (Tool Disk not inclusive) (Standard Tool Disk inclusive) Kg 83 95 122 151 196 254 333 Admissible Ambient Temperature Range ºC 5~40 Coolant Supply medium Pressure 5~25 Coolant Supply by Indexing by Tooling 7 14 Motor Speed for Tool Disk Driving Motor Speed for Tool Driving RPM 2500 6000 2100 1600 1050 4000 Tool Disk Driving Ratio (Motor to Tool Disk) 24:1 Tool Driving Ratio (Motor to Tool) 1:1 (*) The time given depends on the motor used. In this case the FANUC-Servomotor, Type α is applied. The indexing time is the total time measured, beginning from the signal assigned by the controller, over the sequent actions of relay, valve, oil piston, sensors and tool disk rotation, until the signal transmitted back to the controller. The pre-defined delay-time between the end of the coupling action and the begin of tool disk rotation is also inclusive.

OVERALL DIMENSION/BMT (mm) PT-12 PT-16 PT-20 PT-25 A (Center High) B 80 106 125 150 C 157 184 222 242 D 175 179 210 E (1*) 80(BMT45) 110(BMT55) 115(BMT45) 143(BMT65) 148(BMT55) 193(BMT75) F (2*) 68 (88) 71 (91) 71 (95) G (3*) 200 244 (264) 300 (325) 373 (406) H 142 182 224 280 I (Standard) 290 (BMT 45) 330 (BMT55) 380 (BMT65) 440 (BMT75) I (Option1) -- (16 Tools BMT45) (16 Tools BMT55) J 220 250 345 K L1 45 50 55 60 L2 47.5 52.5 50.5 M1 (3*) 58 70 (90) 85 (110) 107 (140) M2 (3*) 70 82(102) 100(125) 125(158) N 120 150 185 230 O M8 M10 M12 M16 P 28 34 40 44 Q Φ15 g6 x 14 Φ17 g6 x 22.5 Φ20 g6 x 24 Φ26 g6 x 29 R 9 15 20 S Φ45 Φ55 / Φ45 H6 Φ65 / Φ55 H6 Φ75 H6 T 90 100 / 90 110 / 100 U 35 45 50 64 69 110 V 97 132 137 169 174 220 W (4*) 21.8 24.5 25.5 X (Inch) G1/4 G3/8 G1/2 Y (Inch) Z (Inch) G1/8 (1*) The disk of PT16-BMT45 and PT20BMT55 is for 16 tools. (2*) PIn brackets are data for motor types SIEMENS-AC Servomotor and MITSUBISHI, HF (3*) In brackets are data for the External Housing Fixture. (4*) For the FANUC Spindle Motor. Contact APEX for other motors. 5

TECHNICAL DATA/BMT SPECIFICATION PT-12 PT-16 PT-20 PT-25 Number of Indexing Position N 12 12 / 16 Tool Shank Diameter BMT 45 55 65 75 Max. Torque of Tool Driving Nm 35 110 160 Indexing Time (*) sec. 12 Port 16 Port Tool No. 1 to Tool No.2 0.864 0.928 0.908 1.040 1.000 1.392 Tool No. 1 to Tool No.3 0.920 0.975 1.144 1.098 1.552 Tool No. 1 to Tool No.4 0.960 1.056 1.028 1.216 1.165 1.664 Tool No. 1 to Tool No.5 1.008 1.112 1.080 1.288 1.225 1.768 Tool No. 1 to Tool No.6 1.048 1.160 1.125 1.352 1.293 1.864 Tool No. 1 to Tool No.7 1.096 1.208 1.170 1.424 1.360 1.968 Tool No. 1 to Tool No.8 -- 1.215 1.414 Tool No. 1 to Tool No.9 1.26 1.954 Indexing Accuracy arcsec ±3“ Repeatability Accuracy ±1“ Hydraulic Working Pressure bar 50 ± 5 Hydraulic Oil Volume for Turret Locking cm3 10 16 23 34 Mass (Tool Disk not inclusive) (Standard Tool Disk inclusive) Kg 83 95 122 151 196 254 333 Admissible Ambient Temperature Range ºC 5~40 Coolant Supply medium Pressure 5~25 Coolant Supply by Indexing by Tooling 7 14 Motor Speed for Tool Disk Driving Motor Speed for Tool Driving RPM 2500 6000 2100 1600 1050 4000 Tool Disk Driving Ratio (Motor to Tool Disk) 24:1 Tool Driving Ratio (Motor to Tool) 1:1 (*) The time given depends on the motor used. In this case the FANUC-Servomotor, Type α is applied. The indexing time is the total time measured, beginning from the signal assigned by the controller, over the sequent actions of relay, valve, oil piston, sensors and tool disk rotation, until the signal transmitted back to the controller. The pre-defined delay-time between the end of the coupling action and the begin of tool disk rotation is also inclusive.

BMT TOOL HOLDER (mm) PT-12 PT-16 PT-20 PT-25 Ø A 45 55 65 75 B 69 84 95 C 9 12 15 D 58 64 73 90 E 70 F 18 25 DIN5480(*) W14x0.8x30x16 W14x0.8x 30x16 W16x0.8x 30x18 W20x0.8x 30x24 W24x1.25x (*) : Pitch Circle Diameter x Module-No. x Pressure Angel x Teeth-No 。 6

BMT TOOL HOLDER & DISK INTERFACE P F L J K C A E N H H6 4-G M Front side Turret side (mm) PT-12 PT-16 PT-20 PT-25 Ø A 45 H6 55 H6 65 H6 75 H6 B 42 43 47 C 36 41 46 56 D 6.5 7.5 E 15 18 25 F G M8x1.25Px16 M10x1.5Px20 M12x1.75Px24 H 58 64 73 90 J 70 K 16 20 L Ø M 5 7 N 16.5 14 17 33 P 29 32 37

Ordering Code of Power Tool Turret PT – X – XX – X – X – X / Motor Tool Driving PT Power Tool Turret PTY Y-Axis application Tools Number 12 16 (1*) Motor Table 1 刀塔規格 12 16 20 25 Housing Fixture Internal External Turret Type Right Left Turret Size Disk Type Tool Disk Size(mm) 12 Tools 16 Tools PT-12 VDI 240, 300 BMT 290 (BMT 45) PT-16 270, 340 400 330 (BMT 55) 440 (BMT 45) PT-20 320, 360, 380 440 380 (BMT 65) 440 (BMT 55) PT-25 380, 410 440 (BMT 75) Turret Disk Type (2*) VDI Right Left BMT Standard Size (1*) : For PT16 & PT20. (2*) : Fulfill R or L for VDI disk. Fulfill B for BMT disk.

The recommend Motor Of APEX Power Tool Turret (3*) Motor Type \ Specification PT-12 PT-16 PT-20 PT-25 SIEMENS-AC Servomotor Type 1FT6 Type 064-AK 084-AK 086-AH 105-AF RPM 6000 5000 4000 Torque (Nm) 14 28 40 68 BOSCH-REXROTH Indramat-MKD 071B 090B 112B 112C 22 48 FANUC-Spindle Motor Type α iI 1.5 2 3 6 11 25 56 FANUC-Servomotor Type αiS 8/4000 12/4000 22/4000 40/4000 12 18 33 60 MITSUBISHI HF JP353 JP503 JP703 SP702-K 3000 10.5 15.9 22.3 33.4 (*) Motor is not included in the Turret package. Please contact APEX for more motor information.

Example of Ordering Code – VDI PT – 16 – RL – 270 – 12 – E / Motor Power Tool Turret Size 16 Turret Type Tool Disk Type Tool Disk Size (mm) Tools Number Right Left 270 12 Housing Fixture Motor Type External FANUC-Servomotor Type Alpha 12/4000

Example of Ordering Code – BMT PT – 16 – RB – 330 – 12 – E / Motor Power Tool Turret Size 16 Turret Type Tool Disk Type Tool Disk Size (mm) Tools Number Right BMT 330 12 Housing Fixture Motor Type External FANUC-Servomotor Type Alpha 12/4000

APEX DYNAMICS, INC. APEX DYNAMICS, INC. 407 No. 10, Keyuan 3Rd Rd., Situn District, Taichung City, Taiwan (R.O.C) TEL: +886-4-24650219 / FAX: +886-4-24650118 Email: sales@apexdyna.com Website:www.apexdyna.com APEX DYNAMICS, INC. APEX-2012-05-Turret-E-1.0E-3.0V