Inventory Management FactoryWholesalerDistributorRetailerCustomer Replenishment order Replenishment order Replenishment order Customer order Production.

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Presentation transcript:

Inventory Management FactoryWholesalerDistributorRetailerCustomer Replenishment order Replenishment order Replenishment order Customer order Production Delay Wholesaler Inventory Shipping Delay Shipping Delay Distributor Inventory Retailer Inventory Item Withdrawn

Role of Inventory in Services Decoupling inventories Seasonal inventories Speculative inventories Cyclical inventories In-transit inventories Safety stocks

Considerations in Inventory Systems Type of customer demand Planning time horizon Replenishment lead time Constraints

Relevant Inventory Costs Ordering costs Receiving and inspections costs Holding or carrying costs Shortage costs

Inventory Management Questions What should be the order quantity (Q)? When should an order be placed, called a reorder point (ROP)? How much safety stock (SS) should be maintained?

Inventory Models Economic Order Quantity (EOQ) Special Inventory Models With Quantity Discounts Planned Shortages Demand Uncertainty - Safety Stocks Inventory Control Systems Continuous-Review (Q,r) Periodic-Review (order-up-to) Single Period Inventory Model

Inventory Levels For EOQ Model 0 Units on Hand Q Q D Time

Annual Costs For EOQ Model

EOQ Formula Notation D = demand in units per year H = holding cost in dollars/unit/year S = cost of placing an order in dollars Q = order quantity in units Total Annual Cost for Purchase Lots EOQ

Annual Costs for Quantity Discount Model , C = $20.00C = $19.50C = $18.75 Order quantity, Q Annual Cost, $

Inventory Levels For Planned Shortages Model Q Q-K 0 -K T1T2 TIME T

Formulas for Special Models Quantity Discount Total Cost Model

ABC Classification of Inventory Items AB C

Inventory Items Listed in Descending Order of Dollar Volume Monthly Percent of Unit cost Sales Dollar Dollar Percent of Inventory Item ($) (units) Volume ($) Volume SKUs Class Computers , A Entertainment center ,000 Television sets ,000 Refrigerators , B Monitors ,000 Stereos ,000 Cameras ,000 Software , C Computer disks ,000 CDs ,000 Totals 305,