RBSP Radiation Belt Storm Probes RBSP Radiation Belt Storm Probes RBSP-EFW SMA I-CDR 2009-09-301 RBSP EFW SMA Safety and Mission Assurance Instrument -

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Presentation transcript:

RBSP Radiation Belt Storm Probes RBSP Radiation Belt Storm Probes RBSP-EFW SMA I-CDR RBSP EFW SMA Safety and Mission Assurance Instrument - Critical Design Review Ron Jackson and Jorg Fischer

RBSP EFW SMA Safety and Mission Assurance System Safety –Discuss status of inputs to the Missile System Prelaunch Safety Package (MSPSP) –Discuss the instrument’s safety plan –Identify any safety hazards along with methods for controlling them Labels and signs around equipment, warning of high voltage (250V). –Discuss status of System Safety CDRLs RBSP-EFW SMA I-CDR TitleCDRL #Due DateStatus Safety Data Inputs (MSPSP) - InterimMA B30 DB I-CDR Safety Data Inputs (MSPSP) - BaselineMA C90 DB I-PSR

RBSP-EFW SMA I-CDR RBSP EFW SMA Safety and Mission Assurance Performance assurance team: Ron Jackson, Jorg Fischer Flow down of performance assurance requirements Vendor Audits; Verify compliance of Purchase Orders, specifications, and product; Track GIDEPs. Performance Assurance Matrix Status – _EFW-UCB Instrument Performance Assurance MatrixRev A –Compliance 560, Compliance with caveats 10, Not compliant 0, Closed 100% IT Security, Compliance 46, Compliance with caveats 53, Not compliant 1 Identify any waiver requests and status of approval Approved Waivers: 9, Conditionally approved Waivers: 3 Waiver No. TitleDescription Requirement Source Waiver Approval Authority Risk (High, Med, Low) Status EFW-003See Doc APLLOWCONDITIONAL EFW-004See Doc APLLOWCONDITIONAL EFW-008See Doc APLLOWCONDITIONAL

RBSP EFW SMA Safety and Mission Assurance Reliability –Discuss results of the instrument to spacecraft FMEA performed by the Project –Discuss results of the instrument to GSE FMEAs performed –Discuss results of Worst Case Analysis –Discuss status of reliability CDRLs (Dave C, Michael L., Keith G.) RBSP-EFW SMA I-CDR TitleCDRL #Due DateStatus Performance Assurance Matrix - UpdateMA C03/30/09 Approved Inputs for FMEA - BaselineMA B60 DB I-CDR GSE Interface FMEA - PreliminaryMA A60 DB I-CDR GSE Interface FMEA - BaselineMA A 20 days after receipt of comments from APL on prelim. Limited Life Item List - BaselineMA B30 DB I-CDR As-Designed Parts ListMA B60 DB I-CDR In Progress

RBSP EFW SMA Safety and Mission Assurance Critical Suppliers –Describe procurement process including flow down of requirements EEE-INST-002 –Identify critical supplier (if applicable) RBSP-EFW SMA I-CDR Critical Part Selected Supplier Supplier Approval Status Supplier Site Visit Heritage FPGAActelApprovedYesNew device Clock CrystalQ-TechApprovedYesNew device RegulatorMS KennedyApprovedYesNew device

RBSP EFW SMA Safety and Mission Assurance Parts –EEE parts selection and screening plans: EEE-INST-002 –Plans for selection and qualification of special items: GSFC Screening –Discuss status of Parts Identification List (PIL) –Discuss status of Parts Stress Analysis (have analyses available if requested) –Discuss PMPCB review/approval status RBSP-EFW SMA I-CDR TitleCDRL #Due DateStatus As-Designed Parts ListMA B60 DB I-CDR Delivered Parts CE Approval Radiation Engineering Approval Screening/ Qual Approval PMPCB ApprovalTOTAL EEE Parts288PMPCB Pending *288 Actives76PMPCB Pending *76 ASICs6PMPCB Pending *6 Hybrids4PMPCB Pending *4

RBSP EFW SMA Safety and Mission Assurance Materials and Processes –Materials selection and screening plans, Matrix section 12 –Discuss any special processes needed to build the instrument (Motor, Boom) –Discuss status of Material Identification List (MIL) –Discuss PMPCB review/approval status RBSP-EFW SMA I-CDR TitleCDRL #Due DateStatus As-Designed Materials & Processes ListSE B30 DB I-CDR Delivered MetalsNonmetalsFastenersLubricantsProcesses Submitted Approved 70%45%100%0%50% Conditional 0% Pending 28%53%0% 50% Requested 3%2%0%100%0% Prohibited 00000

Instrument/Suite Name Systems Assurance - continued Limited Life Items –Indentify limited life items (if applicable) and status RBSP-EFW SMA ICDR Item System Affected Limit/ Expected Life Reason for Limited Life Required Life Duty Cycles How Addressed/ Rationale for Selection Example: EEPROM Program/ Erase Program/eras e cycles limited to 10,000 cycles Manufacturer specification Anticipate well under 100 cycles Derate devices, track cycles through ground operations and in flight

Instrument/Suite Name Systems Assurance - continued Software Assurance –Describe software assurance requirements –Discuss software assurance activities and plans Configuration Management –Discuss configuration management requirements: rev- –Describe configuration management process being used: THM-SYS-001-revB –Discuss flight drawing status –Estimated release date of all mechanical drawings: –Estimated release date of all electrical drawings: RBSP-EFW SMA ICDR DrawingsTotalReleased Complete but not released Designed, not drawn Not designed Mechanical # (%) Electrical # (%)

RBSP EFW SMA Safety and Mission Assurance Contamination Control –Contamination control per RBSP_EFW_PA005B –ESD requirements per S –Identify any special contamination control needs for your instrument/suite during instrument I&T and during spacecraft I&T Above 30% up to 50% humidity and 70F +/- 5F, when not at test Clean room compatible garments should be worn Identify Instrument should be bagged, when outside of clean room Work Order Travelers –Describe your process for developing, approving, use, and archiving work order travelers –Discuss status of work order traveler development Inspection Flow –Describe the inspection process What is the process if an anomaly is observed? PFR process. What activities will SQA be required to witness/verify, PWA assembly. Identify Project-APL mandatory inspection points - in process. Where are inspection results recorded? Flight Travelers RBSP-EFW SMA I-CDR

RBSP EFW SMA Safety and Mission Assurance Nonconformance Process –Describe the nonconformance process: PFR process –Discuss any nonconformances already incurred Problem / Failure Reporting Process –Describe problem/failure reporting process: Starts at Flight testing, report within 24 hours. –Discuss the method to be used for tracking PFRs –Discuss the method to be used for reporting PFRs per the Project requirements Material Review Board Process –Describe MRB process: PFR, failure mode is verified, disposition reviewed and approved. Rework/repair process reviewed and approved. –Discuss minimum MRB membership: Cog E., Systems E., QA, PM. –Describe APL’s (Project) role in the instrument MRBs: Approval authority for dispositions, support to instrument teams. GIDEP Status –List any pending GIDEP/NASA Alert open issues and status of resolution Status is listed in the RBSP-EFW_QA_ALERTS document. Alert Quantity 108, Alert Closure Rate 98%, Impact Alerts 1 RBSP-EFW SMA I-CDR

RBSP EFW SMA Backup Slides RBSP EFW SMA Safety and Mission Assurance Backup RBSP-EFW SMA I-CDR BUS_1

RBSP EFW SMA Backup Slides EEE Parts Long lead item status 58ACS164, due 11/24/09 AD822AN, Test at GSFC – due mid November 2009 MAX256, Test at GSFC – due mid November 2009 RTAX2000, APL UT54LVDS031, APL UT54LVDS032, APL IRHLUB770Z4, due 9/17/09 IRHLNA797064SCS (JANSR2N7622U2), due 11/21/09 IRHNJ597130SCS, on order – due date IRHLNJ797034, on order – due date MBRS4201T3, Test at GSFC – due mid November 2009 RBSP-EFW SMA I-CDR BUS_2

RBSP-EFW SMA I-CDR BUS_3 RBSP EFW SMA Backup Slides Deliverable documents to be available at the review (delivery due date prior to the review – see CDRL) –Deviations/Waivers (CM ) –Performance Assurance Matrix – update (MA C) –Limited Life Items List – baseline (MA B) –As-Designed Parts List (MA B) –Spares List – baseline (MS ) –Long Lead Items List – as applicable (MS ) –As-Designed Materials and Processes List – (SE B) –Software Requirements Document – baseline (SW B) Available documents at the review –Contamination Control Plan (SE-008) –GIDEP ALERTS document (RBSP-EFW_QA_ALERTS) –Configuration Management Plan (THM-SYS-001)

RBSP EFW SMA Backup Slides Configuration Management Matrix RBSP-EFW SMA I-CDR BUS_4

RBSP EFW SMA Backup Slides EEE Parts Data Base RBSP-EFW SMA I-CDR BUS_5

RBSP EFW SMA Backup Slides MIL - RBSP_EFW_SE-007 RBSP-EFW SMA I-CDR BUS_6

RBSP EFW SMA Backup Slides Calibration Data Base RBSP-EFW SMA I-CDR BUS_7

RBSP EFW SMA Backup Slides UCB RBSP-EFW Incoming Inspection and Bonded Storage RBSP-EFW SMA I-CDR BUS_8