The Who’s Final Production Presentation “Better than the last one” Paul Freund Mark Radio Chad Swanson
Previous Prototype Single Dovetail Solid Base 2.5” x 4.5” Oval Wood Base
Final Product Double Dovetail Box Tubing for Base 3” x 5” Rectangular Wood Base “Trademarked” Logo
Resources and Tooling Haas Vertical Machining Center Router Cut-off Saw Fixtures ¾” Dovetail Cutter ¾” Spot Drill ¾” Flat End-mill 3/8” Flat End-mill 6” Face-mill
Wood Base Walnut 4 ½” x 6 ½” x ¾” Rectangular groove cut in to house Al base Routed Edges Natural Walnut Stain
Wood Base Process Plan
The Aluminum Base 3” x 5” x 1/8” Al Box Tubing 4 “male” dovetail ends cut into top Bead blasted
Aluminum Base Process Plan
The Top 3” x 5” x 3/8” Double Dovetail Bead Blasted Field Feature “Trademarked” Logo Alternate Oval Logo
Top Process Plan
Top Process Plan (con’t)
The Fixture: The Pinball Wizard
Estimated Work Content (Time) 50 Pieces Dovetail Top ~ 3 Hours Dovetail Base ~ 5 Hours Machine Field ~ 5 Hours Bead Blast ~ 5 Hours Wood Bases ~ 3.5 Hours Miscellaneous Filing ~ 2 Hours Assembly ~ 1.5 Hours TOTAL HOURS ESTIMATED ~ 25
Status of Materials, Tooling, & Fixtures Materials –All Aluminum arrived 11/14/2001 –Have 10 Wood Bases, 2-Day Lead Time for more All tooling currently on hand, may need extra dovetail cutters Either fixture modifications or new fixture to be machined for Aluminum bases
Gantt Chart
Costs 3 x ½” Aluminum Stock—32’ = $ x 5 Al Tubing = $ Shipping = $20.00 Wooden Base = $75.00 Miscellaneous = $75.00 Machining/Resource Costs = $ Licensing = $ Personalization TOTAL = $ or $26.69/unit ($19.69/unit without licensing)
QUESTIONS??????