Modelling of the motion of phase interfaces; coupling of thermodynamics and kinetics John Ågren Dept of Materials Science and Engineering Royal Institute.

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Presentation transcript:

Modelling of the motion of phase interfaces; coupling of thermodynamics and kinetics John Ågren Dept of Materials Science and Engineering Royal Institute of Technology S-100 44 Stockholm Ackowledgement: Joakim Odqvist, Henrik Larsson, Klara Asp Annika Borgenstam, Lars Höglund, Mats Hillert

Content Sharp interface Finite thickness interface Diffuse interface solute drag theories Larsson-Hillert Diffuse interface phase field No interface Conclusions

Modeling of the local state of phase interface (Hillert 1999) Sharp interface - no thickness Finite interface thickness – continuous variation in properties

Diffuse interface: no sharp boundary between interface and bulk (phase-field method) No interface: Only bulk properties are used, i.e. not even an operating interfacial tieline calculated.

Sharp interface (Stefan Problem) The rate of isobarothermal diffusional phase transformations in an N component system may be predicted by solving a set of N-1 diffusion equations in each phase : 2(N-1) Boundary conditions at interface: - Composition on each side 2(N-1) - Velocity of interface +1 2N-1 These boundary conditions must obey: Flux balance equations N-1 Net number of extra conditions needed at phase interface: N

How to formulate the N extra conditions? Baker and Cahn (1971): N response functions. For example in a binary system   : Simplest case: Local equilibrium. - The interfacial properties do not enter into the problem except for the effect of interfacial energy of a curved interface (Gibbs-Thomson) and the interface velocity does not enter.

Dissipation of driving force at phase interface The driving force across the interface is consumed by two independent processes: Transformation of crystalline lattice Change in composition by trans-interface diffusion The processes are assumed independent and thus each needs a positive driving force.

Carbon diffuses across interface from  to . Driving force for trans-interface diffusion: Driving force for change of crystalline lattice: All quantities expressed per mole of Fe atoms.

Trans-interface diffusion (Hillert 1960) Combination with finite interface mobility yields: C and Fe are functions of the composition on each side of the interface and may be described by suitable thermodynamic models of the  and  phase, respectively.

Trans-interface diffusion substitutional system Combination with finite interface mobility yields: A and B are functions of the composition on each side of the interface and may be described by suitable thermodynamic models of the  and  phase, respectively.

x x x For a given interface velocity the equations may be solved to yield the composition on each side of interface. x x x

”Sharp” interface with with representative composition (Ågren 1989)

Aziz model (1982) Similar as the previous sharp interface models but:

Finite interface thickness Diffusion inside the interface  solute drag Property I II Solute drag theory (Cahn, Hillert and Sundman etc) III Distance y

Solution of steady state equation inside interface. Integration of dissipation over interface: Total driving force

Available driving force across phase-interface (Hillert et al. 2003)

For a given composition of growing a:

Driving force = Dissipation: The compositions on each side of the phase interface depend on interface velocity and they app- roach each other. Above a critical velocity trans- formation turns partitionless.

Non-parabolic growth in early stages. Driving diffusion in  Alloy 1 Non-parabolic growth in early stages. Maximum possible growth rate for alloy 1

partitionless growth possible Alloy 2 partitionless growth with spike in  possible Maximum possible (partitionless) growth rate for alloy 2

Calculated limit of the massive transformation in Fe-Ni alloys (dashed lines) calculated for two different assumptions on properties of interface. (Odqvist et al. 2002) Exp: Borgenstam and Hillert 2000

Fe-Ni-C The interfacial tieline depends on the growth rate. (Odqvist et al. 2002) - At high growth rates the state is close to paraequilibrium. - At slower rates there is a gradual change towards NPLE. - For each alloy composition there is a maximum size which can be reached under non-partitioning conditions. This size may be reached before there is carbon impingement. See also Srolovitz 2002. Decreasing growth rate

Thickness of M spike in : Ferrite formation under ”practical” conditions in Fe-Ni-C (Oi et al. 2000) Thickness of M spike in : DM / v. Local equilibrium, i.e. quasi paraequilibrium impossible if DM / v < atomic dimensions. v = 4.8 10-7 ms-1 DM / v = 3.5 10-14 m

Simulations Fe-Ni-C Odqvist et al. 2002 700 oC, uNi=0.0228

Larsson-Hillert (2005) Absolute reaction rate theory of vacancy Lattice-fixed frame of reference Absolute reaction rate theory of vacancy diffusion: less ideal entropy of mixing

Simulation 1 (close to local equilibrium)

 nucleates here Simulation 2a vacancy diffusion with composition gradient  nucleates here Initial composition distance

Solute trapping impossible! Add term for cooperative mechanism

 nucleates here Simulation 2b vacancy + cooperative mechanism distance

 nucleates here Simulation 2c - other direction vacancy + cooperative mechanism  nucleates here distance

Simulation 3 Ternary system A-B-C, C is interstitial

Simulation 3  nucleates here

Diffuse interfaces – phase-field method Thermodynamic and kinetic properties of diffuse interfaces are needed, e.g.

Phase-field modelling of solute drag in grain-boundary migration (Asp and Ågren 2006)

Example 1 – grain boundary segregation Equilibrium solute segregation Equilibrium solute segregation by Cahn

Example 1 – grain boundary segregation Two grains devided by a planar grain boundary Concentration distribution at t1=30 sec and t2=1 h t1 t2

Example 1 – grain boundary segregation Concentration profile at t1=30 sec and t2=1 h t1 t2

Example 1 – grain boundary segregation

Example 2 – dynamic solute drag Initial state: A circular grain with =1 surrounded by another grain where  =0. Homogenous concentration of xB=0.01. Phase-field at t=0

Example 2 – dynamic solute drag Concentration profile as a function of time

Example 2 – dynamic solute drag Velocity as a function of curvature Concentration xB in the grain boundary

Example 2 – dynamic solute drag Smaller initial grain Concentration profile as a function of time

Example 2 – dynamic solute drag Smaller initial grain

Phase-field method contains similar steps as in sharp and finite interface modelling: Some properties of interface modelled. Solution of a diffusion equation to obtain concentreation profile. Cahn-Allen equation plays a similar role as the equation for interfacial friction. But: Thickness of interface must be treated not only as a numerical parameter but as a physical quatity.

Example: Formation of WS-ferrite in steels Loginova et al. 2004

  Loginova et al. 2004

No Interface at all Svoboda et al. 2004 (by Onsager extremum principle) Ågren et al. 1997 (from other principles)

Very efficient method – quite simple calculations. No details about the phase interface. Remains to investigate its accuracy.

Conclusions Conclusions Conclusions Sharp interface methods are computationally simple but may show problems with convergency. Solute drag models may be better than sharp interface models but have similar convergency problems. Larsson-Hillert method very promising Phase-field approach very powerful – no convergency problems – heavy computations. No-interface methods – quick calculations, accuracy remains to be investigated.