Hi-Lumi Conductor Procurement A.Ballarino, B. Bordini, L. Oberli HL-LHC/LARP International Review of Superconducting Cable for the HL-LHC Inner Triplets.

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Presentation transcript:

Hi-Lumi Conductor Procurement A.Ballarino, B. Bordini, L. Oberli HL-LHC/LARP International Review of Superconducting Cable for the HL-LHC Inner Triplets Quadrupoles (MQXF ) A.Ballarino, TE-MSC-SCD 6 th November 2014

A.BallarinoHL-LHC/LARP International Review, CERN, 05/11/2014 Outline  Quantity of conductor procured  Procurement of wire for series production  Cable production plan

A.BallarinoHL-LHC/LARP International Review, CERN, 05/11/2014 Conductor for MQXF quadrupole  Double sourcing Procurement of PIT and RRP  Nb 3 Sn wire  Needed: ( ) km of RRP  ( ) km of PIT 1500 km (8.4 tons) in total  Procured: 1000 km (4.54 tons) of RRP (+ option for 500 km) 1000 km (4.54 tons) of PIT (+ option for 500 km)  The option enables to act in case of problems from one supplier

A.BallarinoHL-LHC/LARP International Review, CERN, 05/11/2014 Procurement –Nb 3 Sn Wire Procurement strategy as presented at the Hi-Lumi/LARP Conductor Internal Review, CERN, October 2013 Procured Ordered Planned Short Model Program Planned Long Prototypes Cabling trials: 5+5 km SMP: km SMP: km LP: km 2017 Conductor for series 6+6 SMCs 6+6 LMCs 5+5 SMCs (May 2015)

A.BallarinoHL-LHC/LARP International Review, CERN, 05/11/2014 Procured Ordered Planned Short Model Program Planned Long Prototypes Cabling trials: 5+5 km SMP: km SMP: km LP: km 2017 Conductor for series 6+6 SMCs 6+6 LMCs 5+5 SMCs (May 2015) Procurement – Nb 3 Sn Wire Ordered in February 2014 Received Internal Process Launched IT Committee 7 th Nov FC March 2015

A.BallarinoHL-LHC/LARP International Review, CERN, 05/11/2014 Short Models (UL = 400 m) 5 km (RRP 132/169) + 5 km (PIT 192) – Cabling trials 45 kg delivered from December 2012 to March km (RRP 132/169) + 35 km (PIT 192) 318 kg delivered from November 2013 to October km (RRP 132/169) + 20 km (PIT 192) 182 kg to be delivered in the first trimester 2015 Nb 3 Sn Wire for MQXF Prototype Program 545 kg of Nb 3 Sn for MQXF ordered Long Models (UL = 800 m) 200 km (RRP) km (PIT) 1.8 ton to be delivered in 2016 (18 months) Tot = 2.35 tons of Nb 3 Sn for MQXF Prototype Program

A.BallarinoHL-LHC/LARP International Review, CERN, 05/11/2014 Procurement of Nb 3 Sn Short Model Program Long Prototypes km km km km 2017 Series 6+6 SMCs 6+6 LMCs 5+5 SMCs km 45 coils 2020

A.BallarinoHL-LHC/LARP International Review, CERN, 05/11/2014 Strand delivery and cable production FC March 2016 Adjudication of contracts Wire delivery (series) Jan 2017-September 2019 Cabling activity April 2017-December 2019 Coil winding Jan 2018-Nov 2020 Cables ready for insulation Oct 2017-Sept Preparation (IT Committee,…) Delivery 200 km +200 km Options

A.BallarinoHL-LHC/LARP International Review, CERN, 05/11/2014 Wire delivery (32+32) km in Jan 2017 (32+32) after 4 months (43+43) km after 3 months (80+80) km every 3 months (96+96) km every 3 months Maximum delivery rate  100 km (450 kg) every 3 months

A.BallarinoHL-LHC/LARP International Review, CERN, 05/11/2014 Wire delivery and cables production - Series Delivered to magnet team: 2 months before coils assembly (for electrical insulation) Available: availability of cables according to wire delivery schedule Series (32 coils) Oct 2017 Dec 2017 March 2020

A.BallarinoHL-LHC/LARP International Review, CERN, 05/11/2014 Wire delivery and cables production - Series Delivered to magnet team: 2 months before coils assembly (for electrical insulation) Cables ready for characterization : 3 months before delivery to magnet team Available: availability of cables according to wire delivery schedule July 2017 Dec 2019

A.BallarinoHL-LHC/LARP International Review, CERN, 05/11/2014 Cables production - Series Delivered to magnet team: 2 months before coils assembly (for electrical insulation) Cables ready for characterization : 3 months before delivery to magnet team Available: availability of cables according to wire delivery schedule Max cable production rate: 2 cabling runs/month Buffer of 4 cables March 2020 Series December 2019 Series December 2019 August 2019 Series

A.BallarinoHL-LHC/LARP International Review, CERN, 05/11/2014 Cables production - Series

A.BallarinoHL-LHC/LARP International Review, CERN, 05/11/2014  Total quantity: 45 cables to be produced during 3 years – 32 for series production  From April 2017 till December 2017: production of cables for earlier deliveries plus buffer of 4 fully qualified cables – to compensate for unforeseen stop of production (cabling machine, QC equipment, delay in measurements…)  Cable production rate: one cable every two weeks. Three months have been taken into account for measurements before delivery of cables for coils winding Cable production

A.BallarinoHL-LHC/LARP International Review, CERN, 05/11/2014 Conclusions  A wire procurement strategy has been established in accordance with requirements for cable production  A cable production plan has been established in accordance with requirements for coils assembly  Cabling activity will be performed at CERN. Production of unit lengths of cables will be launched sufficiently early to assure cables need for coils assembly – also in case of late delivery from one wire manufacturer - and availability of a buffer of cables