GLAST LAT ProjectDOE/NASA Stratus Review, March 30 & 31, 2004 Systems Engineering 1 GLAST Large Area Telescope: Pat Hascall SLAC System Engineering Manager.

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Presentation transcript:

GLAST LAT ProjectDOE/NASA Stratus Review, March 30 & 31, 2004 Systems Engineering 1 GLAST Large Area Telescope: Pat Hascall SLAC System Engineering Manager Gamma-ray Large Area Space Telescope Systems Engineering

GLAST LAT ProjectDOE/NASA Stratus Review, March 30 & 31, 2004 Systems Engineering 2 Contents Issues Drawing release metrics Documentation Status Verification and test planning Budgets (Mass, Power, Flight Software) Risk Management Summary

GLAST LAT ProjectDOE/NASA Stratus Review, March 30 & 31, 2004 Systems Engineering 3 Issues

GLAST LAT ProjectDOE/NASA Stratus Review, March 30 & 31, 2004 Systems Engineering 4 Issues (Continued)

GLAST LAT ProjectDOE/NASA Stratus Review, March 30 & 31, 2004 Systems Engineering 5 Issues (Continued)

GLAST LAT ProjectDOE/NASA Stratus Review, March 30 & 31, 2004 Systems Engineering 6 Technical Baseline: Flight Drawing Release Lack of timely drawing release beginning to delay hardware build Replan completed –Based on improved knowledge of hardware build and test planning and hardware need dates –Still aggressive with some margin, expect to continue to massage the plan Mitigation –Hiring four designers to speed drawing finalization –Management focused on closing remaining design details –DAQ has the majority of drawings left to complete EM drawings to procure and build Ground Support Equipment, but still have to refine and formally release the drawings prior to flight build Of the 181 drawings, 8 are released, 24 are in the release cycle and 94 mature drawings are in Configuration Management System (LATDocs) but not yet in the signature process

GLAST LAT ProjectDOE/NASA Stratus Review, March 30 & 31, 2004 Systems Engineering 7 Flight Drawing Release

GLAST LAT ProjectDOE/NASA Stratus Review, March 30 & 31, 2004 Systems Engineering 8 Changes over the last month DAQ provided replan to match drawing needs to start of qual build and added 11 drawings –Connector to backplane wiring diagrams –Additional sizes of thermal shunt cable blocks Tracker provided replan and added 12 drawings –Flex cables bent configuration –Cable restraint –Flexure pin and retainer Mechanical provided replan and added 1 drawing – Wing closeout bar ACD provided replan for release

GLAST LAT ProjectDOE/NASA Stratus Review, March 30 & 31, 2004 Systems Engineering 9 Systems Engineering Documentation Status Total of 9 ICDs and 6 IDDs 7 ICD’s and 4 IDD’s Approved and Released –Ongoing process to track minor issues in Lien list Two IDDs in work –Cross LAT Plate is in signoff –Working aggressively to close Tracker interface issues 2 ICD’s Still Planned –Electronics-LAT ICD »Captures Small Number Of Interface Requirements Not Already Captured In Other ICD’s »These Requirements Are Captured In Level 4 Documents »This ICD Will Elevate Those To Level 3 Requirements »ECD April 15 –SAS-LAT ICD »Purpose Is To Document Monte Carlo Model »Need Date Coincides With Data Challenge 2 »ECD Dec ‘04

GLAST LAT ProjectDOE/NASA Stratus Review, March 30 & 31, 2004 Systems Engineering 10 Systems Engineering Documentation Status (Continued) Design integration assembly drawings (15) –Deferred to support near term flight hardware design –Mitigation LAT Assembly Sequence defines assembly in sufficient detail to begin integration planning Combining efforts with Mechanical Subsystems on several of the drawings Two of the four new designers will support this effort Interviewing for an additional engineer

GLAST LAT ProjectDOE/NASA Stratus Review, March 30 & 31, 2004 Systems Engineering 11 Verification and Test Planning Documentation Status –LAT Program Instrument Performance Verification Plan and Science Verification Analysis and Calibration Plan well established –Detailed test planning approach focuses on planning for first 6 months of testing Three driving requirements documents –LAT Assembly Sequence (in signoff) –Performance & Operations Test Plan (Test Requirements) »Phased release of drafts will continue with initial release in early June to allow parallel effort by I&T »Incremental releases planned to cover initial Comprehensive Test TRR and Environmental Test TRR –Survey Plan »Draft by April 30, Final by May 31 –Environmental Test Plans Thermal, Mechanical and EMI/EMC test plans drafted, final details deferred until June, in time to support the later phases of detailed test implementation effort

GLAST LAT ProjectDOE/NASA Stratus Review, March 30 & 31, 2004 Systems Engineering 12 Verification and Test Planning (continued) Test Planning Approach –Weekly meetings with a cross discipline team to Finalize test requirements through multi-tower testing and ensure that they are understood by all Support maximum use of subsystem test activities, scripts and procedures Identify any additional information needed by I&T to complete test implementation for the initial phases of integration and test –Working closely with PI chartered End-to-end test committee The committee is defining tests of the integrated LAT system Some key members of that committee are also members of the cross discipline team, and are drafting the test requirements for the risk mitigation testing on towers in flight configuration in the grid during integration

GLAST LAT ProjectDOE/NASA Stratus Review, March 30 & 31, 2004 Systems Engineering 13 Key Design Metrics

GLAST LAT ProjectDOE/NASA Stratus Review, March 30 & 31, 2004 Systems Engineering 14 LAT Mass Status Update in progress

GLAST LAT ProjectDOE/NASA Stratus Review, March 30 & 31, 2004 Systems Engineering 15 LAT Power Status Operational Power (update in progress)

GLAST LAT ProjectDOE/NASA Stratus Review, March 30 & 31, 2004 Systems Engineering 16 LAT Power Status (Continued) Survival Power

GLAST LAT ProjectDOE/NASA Stratus Review, March 30 & 31, 2004 Systems Engineering 17 FSW Resource Usage Current Estimates ResourceTotal AvailableCurrent Usage Margin Factor EPU Boot PROM256 kB128 kB2 SIU Boot PROM256 kB128 kB2 EPU EEPROM6 MB1.5 MB4 SIU EEPROM6 MB MB3 EPU CPU cycles200% in 2 EPUs30%> 6 SIU CPU cycles100% in 1 SIU25%4 EPU memory128 MB16-32 MB4-8 SIU memory128 MB< 16 MB8

GLAST LAT ProjectDOE/NASA Stratus Review, March 30 & 31, 2004 Systems Engineering 18 Instrument Bandwidth Resources ResourceMax Total BW limited by Hardware Max limited by SC- ground transmissi on Ave current BW at 10 KHz max trigger rate* Ave current BW at 2 KHz nominal trigger rate* Margin Factor (for 10 KHz rate) Detector to GASU-EBM45N/A GASU-EBM to EPU-CPU20N/A514 EPU-CPU to GASU-EBM *0.02*2 GASU-EBM to SIU-CPU *0.015*2 SIU-CPU to Spacecraft *0.015*2 EBM: Event-Builder Module EPU: Event-Processing Unit SIU: Spacecraft Interface Unit LAT communication, bandwidth (BW) in Mbyte/sec * Present performance of event filter for EPU- CPU, still being optimized. Eventually the physics filter will be adjusted/loosened to take advantage of the max average bandwidh

GLAST LAT ProjectDOE/NASA Stratus Review, March 30 & 31, 2004 Systems Engineering 19 Key Science Performance Metrics

GLAST LAT ProjectDOE/NASA Stratus Review, March 30 & 31, 2004 Systems Engineering 20 Risk Management

GLAST LAT ProjectDOE/NASA Stratus Review, March 30 & 31, 2004 Systems Engineering 21 Risk Management Activity Top Risks identified this month –Added risk of logistic/planning error impacting LAT environmental tests at NRL (IT-006) Changes in risk assessment –Tracker development risk (Proj Mgt – 003) & impact continues to be a challenge –Risk now more appropriately identified as LAT schedule issue Risks deleted from top list –Removed cost of critical skills (Proj Mgt – 006) Although maintaining critical skills continues to be project management focus, team is nearly fully staffed

GLAST LAT ProjectDOE/NASA Stratus Review, March 30 & 31, 2004 Systems Engineering 22 Top risks ID #Risk Rank Risk DescriptionRisk MitigationStatus Proj Mgt Moderate If completion of Tracker subsystem qualification is delayed due to EM or MCM electronics closure; then start of LAT I & T and schedule will be impacted Manufacturing Eng assigned to close MCM issues Increased team integration with Italian partners GSFC audit/support to Tracker EM closure 50 Unit Pre- production run completed Restructured SLAC engineering support Additional INFN support in place Key schedule issue Proj Mgt Moderate If ASICs fail to meet qualification requirements; then schedule impact will occur Focused review & test. Margin for re-runs protected where possible Individual risks Identified by subsystem Extensive use of DAQ test bed to drive out system issues Tracker GTRC error found, plan in place Cal/ACD ASIC’s continued testing ACD GARC Mitigation in progress Proj Mgt Moderate If TEM Power supply fails qualification; then final implementation may exceed schedule impacting delivery to I&T Key focus item identified for DAQ Design peer review 9/03 Basing approach on flight proven designs where possible TEM/PS extensive EM use as EGSE Implementation plan in place and proceeding

GLAST LAT ProjectDOE/NASA Stratus Review, March 30 & 31, 2004 Systems Engineering 23 Top risks ID #Risk Rank Risk DescriptionRisk MitigationStatus SE-007Moderate If a critical component fails post LAT integration; then de- integration will result in cost & schedule impact Extensive use of EM test bed to support flight H/W & S/W development Thorough qualification and acceptance tests Pre planned I&T actions for de- integration Qual & acceptance planning in-place I&T developing re- work contingency plans. Integration plan baselined Elec- 004 Moderate If target hardware, requirement development or manpower is delayed; Then Flight-Software development schedule will be impacted Detailed incremental development program Ensure sufficient software test on target hardware during development to drive out any requirement disconnects. Include adequate peer reviews before each spiral cycle prior to release Include monthly Demos to verify functionality/measure progress Adapting monthly demos Enhanced software team and processes Added software management support EM2 Review 26 Feb

GLAST LAT ProjectDOE/NASA Stratus Review, March 30 & 31, 2004 Systems Engineering 24 Top risks ID #Risk Rank Risk DescriptionRisk MitigationStatus Proj Mgt Moderate If parts and vendor orders are delayed or bids exceed expectations; then flight production costs & delivery schedule will be impacted Manufacturing engineer added to expedite minimum cost closure Clarification and purchase package review to ensure accurate bids Purchase order tracking/monitoring system in place to highlight roadblocks Design documentation release plan prioritized by vendor selection and component fabrication need dates IT Moderate If logistic or facility integration issues are found during LAT environmental test program; then re-work will delay schedule LAT I&T to plan a roadmap of activities from LAT building 33 to completion of environmental testing LAT I&T to consider and develop opportunities to path find key activities required prior to LAT shipment to NRL New risk identified I & T will provide risk mitigation plan at Environmental kick-off, ECD Aug ‘04

GLAST LAT ProjectDOE/NASA Stratus Review, March 30 & 31, 2004 Systems Engineering 25 Variances Total budget: $6,601k Work Scheduled up to date: $4,532k Work Performed: $4,532k Actuals: $4,426k Cost Variance: $105k –$85K due to late subcontract invoicing –$20K due to delayed hire

GLAST LAT ProjectDOE/NASA Stratus Review, March 30 & 31, 2004 Systems Engineering 26 Summary Systems Engineering is focused on the near term flight hardware build and test planning activities to support a tower in the grid by the end of the year