Electronic Protection

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Presentation transcript:

Electronic Protection Engineering Solutions for Corrosion and EMI Shielding

Plasma Ruggedized Solutions Proprietary & Confidential Managing Corrosion- An Engineered Solution for Electronic and Mechanical Assemblies Plasma Ruggedized Solutions Proprietary & Confidential

Cleaning and Unit Preparation DI Water Wash Some Hardware; Water Soluble Fluxes Aqueous Cleaning (water + chemicals) Optimal for Hardware; Most Fluxes including No Clean Solvent Cleaning Optimal for Hardware; RMA, Rosin, No Clean Fluxes, Oils Ultrasonic Increase Effectiveness of Standard Methods Mechanical – brushing & wiping Plasma Ruggedized Solutions Proprietary & Confidential

Plasma Treatment and Surface Activation Dry Process Environmentally Friendly High Efficiency Reduced Waste Stream Removal of Contaminants Modify Surface Energy Increased Material Substrate Options Teflon, Plastics Increased Adhesion and Wettability Plasma Ruggedized Solutions Proprietary & Confidential

Application Methodology CVD-Chemical Vapor Deposition Truly Conformal Dip coating Spray Multi faceted approach Increased Efficiency Layered approach Optimized Material Performance Example: Parylene with Urethane Overcoat Plasma Ruggedized Solutions Proprietary & Confidential

Preferred Materials Conformal Coating for Enhanced Corrosion Resistance Plasma Ruggedized Solutions Proprietary & Confidential

Plasma Ruggedized Solutions Proprietary & Confidential Parylene Excellent Chemical Resistance Excellent Electrical and Mechanical Properties Protection from Corrosion Low Stress Thin Film Plasma Ruggedized Solutions Proprietary & Confidential

Plasma Ruggedized Solutions Proprietary & Confidential EPOXY and URETHANE Great Material Compatibility Good to Excellent Chemical Resistance Ideal for harsh environments Moisture, Fluids, Corrosive Gases Good to Excellent Abrasion Resistance Thermo-mechanical Stability Tunable Mix Ratios, Additives/Fillers Greater Control of Physical and Electrical Properties Plasma Ruggedized Solutions Proprietary & Confidential

Plasma Ruggedized Solutions Proprietary & Confidential Acrylics & Silicones Low Stress Good RF compatibility (Low Dielectric K) Ideal material for antenna Reduced Process Complexity Easily Reworked /repairable Plasma Ruggedized Solutions Proprietary & Confidential

Plasma Ruggedized Solutions Proprietary & Confidential Nano Technology Inorganic Coatings (ASG) High Operating Temperature Limits Thin Film Plasma Ruggedized Solutions Proprietary & Confidential

Material Selection Table Rating Scale 1 (Highest) to 4   Acrylic Polyurethane Epoxy Silicone Parylene (XY) (AR) (UR) (ER) (SR) C D N Humidity Resistance 2 1 Humidity Resistance (Extended Periods) 3 Abrasion Resistance 4 Mechanical Strength Temperature Resistance Acid Resistance Alkali Resistance Organic Solvent Resistance Dielectric Constant (1MHz @ 23°C) 2.2 - 3.2 4.2- 5.2 3.3 - 4.0 2.6 - 3.0 3.15 2.84 2.65 Outgassing Electrical Impedance - Optical Clarity Electrical Insulation 1-2 Reworkability VOC’s 1-3 2-3 Thermal Stability Thermal Conductivity Adhesion Plasma Ruggedized Solutions Proprietary & Confidential

Plasma Ruggedized Solutions Proprietary & Confidential EMI RFI Shielding Plasma Ruggedized Solutions Proprietary & Confidential

FIPG (Form-In-Place Gasket) FORM-IN-PLACE conductive gaskets offer effective EMI RFI shielding, ESD control and environmental seal. Multi-Axis CNC dispensing for precise, repeatable, high reliability sealing. Capable of mitigating Internally or Externally radiated interference. Can be applied to nearly all conductive surfaces where a seal is required including conductive coated or metallized composites. Plasma Ruggedized Solutions Proprietary & Confidential

Plasma Ruggedized Solutions Proprietary & Confidential Conductive Coatings Coatings are typically applied to hardware or electronics through spray application or CNC dispensing. Excellent EMI RFI shielding High Attenuation Adaptable material properties Plasma Ruggedized Solutions Proprietary & Confidential

Nano Technology Optically Clear Material Solutions Available Ideal for Lighting Solutions (LED) Can Replace ITO (Indium Tin Oxide) Applied Easily Using Conventional Methodologies Spray Dip Plasma Ruggedized Solutions Proprietary & Confidential