Production, Optimization and Characterization of Wine from Pineapple (Ananas comosus Linn.) ASSOCIATE PROFESSOR DEPARTMENT OF BOTANY THE AMERICAN COLLEGE.

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Presentation transcript:

Production, Optimization and Characterization of Wine from Pineapple (Ananas comosus Linn.) ASSOCIATE PROFESSOR DEPARTMENT OF BOTANY THE AMERICAN COLLEGE MADURAI – (TN) INDIA S.RAJKUMAR IMMANUEL

WINE PRODUCTION STRATEGIES THE WINE MAKING PROCESS: can be divided into 4 basic phases PHASE 1: Finding a source of high quality ripened & right kind of fruits. PHASE 2: Consists of fermenting the fruits into wine. PHASE 3: During this phase, the new wine is clarified & stabilized. PHASE 4: Aging of the wine. Wine is smelled, tasted & measured every few weeks & any needed adjustment are made promptly.

SCOPE & OBJECTIVES  Isolation of local yeasts from ripened fruits.  To determine the efficiency of production of alcohol in the form of wine from pine apple juice using local yeast varieties.  To determine the effect of dual yeast (Saccharomyces cerevisiae isolate I & II) culture on alcohol production from pine apple juice.  To compare the performance of Saccharomyces cerevisiae isolate I & II & the dual culture in the production of alcohol during the fermentation process.

 Pine apple fruit is rich source of sugar, protein, ascorbic acid phenols and minerals like Fe, Cu, Zn, Ca and K (Kulkarni et al., 2007).  Post harvest diseases are the major constrains particularly in India and it ranges between 25-30% (Sudha et al., 2007).  Many diseases greatly reduce the storage life, fruit contents and quality of pine apple  Post harvest diseases of pine apple represent a very important source of wastage and mainly economic losses. SELECTION CRITERIA FOR PINE APPLE FRUIT

LOCATION OF EXPERIMENT  The research work was carried in the bioprocessing & fermentation technology lab, The American College, Madurai, Tamilnadu, South India.

YEAST STRAINS & MEDIA  Fruit sample of Sapota, Grape, Pineapple & Banana were collected from the local central market, Madurai.  Yeast were isolated from pure samples of serial dilution method & inoculated on solids YEPDA medium & incubated at 28 – 30 ° C temperature.

MICROSCOPIC CHARACTERISTICS OF LOCAL YEASTS Saccharomyces cerevisiae ISOLATE I Saccharomyces cerevisiae ISOLATE II

CELLULAR MORPHOLOGY  Colonies of both Saccharomyces cerevisiae Isolates grew rapidly and matured in three days.  Unicellular, globose and ellipsoid to elongate in shape.  Pseudo hypahe are present and rudimentary in Saccharomyces cerevisiae Isolate I and it is absent in Isolate II.  Although these two species differ in a number of ways, including their response to temperature, sugar transport and use they are closely related.

PRODUCTION OF PINE APPLE JUICE  Pine apple (Ananas comosus) were obtained from the local central fruit market, Madurai.  They were washed & surface sterilized using 1% KMNO 4 solution & were pressed using a juice mixer.

Fig 1. FLOW CHART OF PINE APPLE JUICE EXTRACTION

FERMENTATION OF PINE APPLE JUICE  Six food grade fermentor were set up on one meter high bench, at 10 cm interval.  10 liter of the pasteurised pineapple juice was drawn into each of the rounded bottom fermentors.  The fermentation was done in food grade plastic vessels place at 24±2.  Yeasts were precultured for 24 hrs at room temperature. (28±2°C) before being used.  Respective quantities of yeasts were measured & used to pitch the various units.

A FLOW DIAGRAM FOR THE PRODUCTION OF PINE APPLE WINE UNDER CONTROLLED FERMENTATION Pasteurised at 90 ° C for 2 minutes & cooled Must Fermented must New wine Mature wine Addition of yeast nutrients Pitched with 50 ml of yeast cultures Fermented at 28 ± 2 ° C for 2 weeks Ageing for between 1 – 3 months Modified must Fresh pineapple juice

FIG 2. SECONDARY FERMENTATION

YEAST ISOLATES USED  Two Local yeasts strains namely Saccharomyces cerevisiae I, II and Dual culture (Saccharomyces cerevisiae I & Saccharomyces cerevisiae II) were used.  The concentration of yeast used was 50ml (5.0×10 -6 cfu/g) and a control treatment (no yeast).

TREATMENTS USED T1 – Saccharomyces cerevisiae isolate 50ml (5.0×10 -6 cfu/g) T2 – control for Saccharomyces cerevisiae Isolate I T3 – Saccharomyces cerevisiae Isolate (5.0×10 -6 cfu/g) T4 – Control for Saccharomyces cerevisiae Isolate II T5 – Dual culture (Isolate I & ml (5.0 ×10 -6 cfu/g) T6 – Control for dual culture

PARAMETERS STUDIED AMBIENT & MUST TEMPERATURE (°c) Daily ambient & must temperatures were taken during the experimental period. Average daily ambient & must temperatures were recorded. SUGAR CONTANT (°BRIX) Fructose, Glucose, Sucrose & Total Sugar concentrations were obtained using brix refractometers & hydrometer. Readings were taken at 14 th day after fermentation. ALCOHOLIC CONTANT The alcoholic percentage levels (%/vol) in all the fermentor must were determined using alcohol meter & alcohol hydrometer. Readings were taken and alcohol levels (%/v) were calculated.

CHEMICAL ANALYSIS pH OF THE MUST The pH of the must was determined using a pH meter. The readings were taken on 14 th day during fermentation. ACID LEVELS Titratable acid (TA) levels were determined by titration method (Il and, 2000:Elkasper 2007)

TABLE 1. BASIC CHEMICAL CHARACTERISTICS OF PINE APPLE JUICE PRINCIPLENUTRIENT VALUE% OF RDA Energy83 kcal4% Carbohydrates19.9 g15% Protein0.44 g<1% Total fat1.10 g3.5% Cholesterol0 mg0% Dietary fiber5.3 g17% VITAMINS Folates15 g3.5% Niacin0.200 mg1% Panthothenic acid0.252 mg5% Pyridoxine0.037 mg3%

PRINCIPLENUTRIENT VALUE% OF RDA Thiamin0.058 mg5% Vitamin A60 IU2% ELECTROLYTES Sodium12 mg1% Potassium193 mg4% MINERALS Calcium21 mg2% Copper0.086 mg9% Iron0.80 mg10% Magnesium12 mg3% Phosphorous12 mg2% Selenium0.6 g1% Zinc0.10 mg1%

TABLE 2. BASIC CHEMICAL CHARECTERISTICS OF FRESHLY CRUSHED PINEAPPLE JUICE CHEMICAL CHARACTERISTICS VALUE ± SD pH3.9 ± 0.0 Total soluble solid (TSS,˙Brix) 18.1 ± 0.1 Total titratable acidity (TTA as citric acid) (% W/V) 0.67 ± 0.01 Nitrogen content (%W/V)0.08 ± 0.01

TABLE 3. CHEMICAL ANALYSIS OF FINAL PINE APPLE JUICE FERMENTED BY SINGLE & DUAL CULTURES YEAST SPECIES pHTSS (˙ BRIX) TTA (As citric acid/% w/v) % alcohol (V/V) Sugars Glucose (g 100 Fructose Ml ̅ 1) Sucrose S. c isolate I S. c isolate II S. c –I&II

FIG 3. CHEMICAL ANALYSIS OF FINAL PINE APPLE JUICE FERMENTED BY SINGLE AND DUAL CULTURES

FIG 3. AMBIENT AND MUST TEMPERATURE Ambient and must Temperature(°C) Incubation Period (Days)

TABLE 4. DETERMINATION OF pH DAYSSaccharomyces cerevisiae – I Saccharomyces cerevisiae – II DUAL CULTURE

FIG 4. EFFECT OF YEAST ON pH OF PINE APPLE MUST pH of Sapota must Incubation Period (Days)

TABLE 5. ANALYSIS OF TSS DAYS Saccharomyces cerevisiae – I Saccharomyces cerevisiae – II DUAL CULTURE (°Brix)

FIG 5. EFFECT OF YEAST ON TSS OF PINE APPLE MUST TSS of (°Brix) Incubation Period (Days)

TABLE 6. EFFECT OF SACCHAROMYCES CEREVISIAE ISOLATE – I OF PINE APPLE MUST SPECIFIC GRAVITY(SG) BRIX (SG – 1 )×220)+1.6POTENCIAL ALCOHOL

TABLE 7. SACCHAROMYCES CEREVISIAE ISOLATE II SPECIFIC GRAVITYBRIX (SG – 1 )×220)+1.6POTENTIAL ALCOHOL

TABLE 8. EFFECT OF YEAST DUAL CULTURE ON ALCOHOL CONTENT OF PINE APPLE MUST SPECIFIC GRAVITY(SG) BRIX (SG – 1 )×220)+1.6POTENCIAL ALCOHOL

FIG 6. EFFECT OF YEAST ON ALCOHOL CONTENT OF PINE APPLE MUST Incubation Period (Days) Alcohol content (%)

CONCLUSION  On the Basis of the results from the preliminary studies conducted to evaluate the locally identified yeast strains, it may be concluded that these strains were found to be equally good in terms of the quality parameters.  In some cases these strains were found to be better than commercially available yeast preparation.  It is evident from the present study that these isolates are a very good source for the production of bulk amounts of wine which convert sugars into alcohol.  However, further studies on commercially important yeast strains are needed to confirm the results and to confirm the exploitation of locally identified strains on the commercial level.

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