Structural and Environmental monitoring with FOS E. Currás, D. Moya,I. Vila, A.L. Virto, Instituto de Física de Cantabria (IFCA-Santander) J. G. Carrión,

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Presentation transcript:

Structural and Environmental monitoring with FOS E. Currás, D. Moya,I. Vila, A.L. Virto, Instituto de Física de Cantabria (IFCA-Santander) J. G. Carrión, M. Frövel National Institute for Aerospace Technology (INTA)

Outline 2 — FOS research activities — FBG sensors Thermal calibration and Humidity measurement — Qualification of irradiated FOS — Advanced Deliverable for AIDA: — ILD FTD Mechanical mock-up — Technological demonstrator — Discussion — Summary AIDA Firs Anual meeting at DESY

Thermal fibers calibration — Temperature calibration at IFCA of FBG sensors with different Coatings — Acrylate coating has a phase change at 0 ºC, affecting FBG temperature sensitivity

AIDA Firs Anual meeting at DESY Humidity in Valencia PXD Mock-up — Some measurements where done at Thermal set-up at IFIC — Polyimide coated FBG where used to measure temperature and humidity inside BELLE II mock-up volume — thermo-hygrometer measurement vs FBG signal change

FBG qualification vs Irradiation 5 Aim: Find most radiation tolerant FBG sensor. Quantify the change in sensors strain sensitivity Find main fiber parameters affecting FBG sensor sensitivity Select Fibers with different Coating ( polyimide, Ormocer and Acrylate) fiber type ( Ge doping concentration, another dopings…) and manufacturing process (draw tower, H2 loading, annealing, etc). AIDA Firs Anual meeting at DESY

Introduction to main R&D lines 6 Outcome of irradiations: Irradiation of Fiber Grating Sensors Two FBG active irradiation campaigns done at “Centro Nacional de Aceleradores” (CNA) with protons up to an absorbed dose of 1.5 GRad and 10 MRad. - Reflected lambda affected by type of coating - Attenuation is affected by the type of core - Annealing observed after irradiation (two weeks). Studying it now in more detail Acrylate coated fibers displayed no peak shift AIDA Firs Anual meeting at DESY

R&D activities For ILD Forward Tracking Within AIDA  The aim is to manufacture some ILD FTD support petals, both for real sensor support and mechanical mock-ups  Petals matching the geometry of the 3th FTD geometry has been chosen, being the biggest one  Sensors and electronic will be mounted in this mock- up. In order to be able to mount CNM manufactured sensors ( four inches Wafers), the structure will be scaled 0.65 :1  Petals mechanical and thermal behavior will be tested  A final petal configuration will be selected. 7 AIREX FOAM AIDA Firs Anual meeting at DESY

R&D activities For ILD Forward Tracking Within AIDA 8 AIREX FOAM CFRP LAYOUT AIDA Firs Anual meeting at DESY FBG sensors positions After carrying out thermal and mechanical test In the mock-up New petal prototype or Technological Demonstrator will be manufactured at INTA ( scaled) with FBG sensors embedded in a predefined position of the petal. The purpose: Be able to monitor petal deformed shape in real time when this is subject to thermal and mechanical loads. INTA has the needed equipment for CFRP manufacture (Autoclave, cutting system, prime material Fridge) Composite material department has experience on FBG sensors embedding FEA simulations are in progress to define the relation between strain measured by the FBG sensors and deformed shape of the technological demonstrator and displacement of the locker points.

R&D activities For ILD Forward Tracking: AIDA This technological demonstrator is planned to be tested within the framework of AIDA collaboration One of the AIDA deliverables is the manufacturing of a thermo- mechanical SETUP at DESY (expected to be finished this year) This thermo-mechanical setup will allow us to apply loads to our FTD prototype: Thermal loads ( cooling of the structure up to working temperature) Displacement between demonstrator locking parts 9 AIDA Firs Anual meeting at DESY The setup will have a deformation measurement optical system with a resolution of 10  m for mock-ups to be tested. The idea is to apply different loads to the FTD petal like prototype and compare the deformation measured by Thermo-mechanical set-up optical system and by the FBG sensors.

R&D activities For ILD Forward Tracking: Open questions Open questions for FTD petals mock-ups manufacture  Sensor Type?One layers 4 sensors or two double layer sensors?  How many petals must be manufactured ?  Petal materials ( rigidity / material budget) - Monolithic CF layout - Sandwich layout -  Cooling needs. Enough with air cooling? 10 AIDA Firs Anual meeting at DESY AIREX FOAM HONEYCOMB

Summary 11 AIDA Firs Anual meeting at DESY ● Starting the mechanical design of the CFRP supports for the advanced deliverable. First mechanical mockups and eventually fully equipped modules (need to discuss all the details) ● Decision on the sensors geometry can be taken soon, should start the discussion on the type of sensors: double metal, thin, resistive, striplets, etc ● Profit from the large synergy with the thermo-mechanical infrastructure of the AIDA WP9.3 task.

BACKUPs AIDA Firs Anual meeting at DESY

Fiber Bragg Grating Optic Sensors CEC General Meeting Aachen University 13 Keep in mind: Physically, FGB sensors have a section of an optical fiber with a length of few millimeters. B = 2 n eff  AIDA Firs Anual meeting at DESY

Embedded FOS: State of the art 14 The basic principle: embed FOS in CFRP structure at defined position. The structure deformation is transmitted to the sensors and these values give us the possibility to: Determine the deformed shape of the structure Calculate displacements between structure locking points Calculate temperature distribution and gradients in the CFRP structure. AIDA Firs Anual meeting at DESY

Monitoring requirements: Weak Modes — First lesson from LHC detectors: position and deformation monitors must cover the weak modes of software (track-based) alignment algorithms. AIDA Firs Anual meeting at DESY

17 AIDA Firs Anual meeting at DESY