“Envirowise - Water Audit’

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Presentation transcript:

“Envirowise - Water Audit’ 28 October 2009

A/C SYSTEM LAYOUT ;DMUK ;TDDK HEATER CORE HVAC LIQUID PIPE EVAPORATOR (MS type;DMUK, RS type;DMCZ) COMPRESSOR SUCTION PIPE DISCHARGE HOSE CONDENSER (Sub Cool) DISCHARGE TUBE

COMPANY OUTLINE (1) Company Name : DENSO MANUFACTURING UK LTD (2) Location : Telford, Shropshire, England (3) Business : Manufacture of Air Conditioners and Cooling system (4) Production Volumes : HVAC 1,050,000 units 　　　　　　 Heater core 1,050,000 units Evaporator 520,000 units Condenser 650,000 units Radiator 900,000 units (5) Plant Size : Land 210,000 m2 Building 61,200m2 Number of Employee : 800 people (June 2009) Water usage FY2008 : 85,800 m3 Water discharge (WWP): 28,800 m3 Water discharge (Power House) : 27,700 m3 Consents : Consent to discharge from Waste Water Plant. Consent to discharge effluent from Power house. Consent to discharge floor wash down. Water Usage Cost : £92,000 (FY2008) Water Discharge Cost : £72,000 (FY2008)

MAIN PROCESSES 5 Large brazing furnaces. 3 Mec-Wash machines. 1 Surface Treatment Plant. Canteen. Water leak units. Brazing booths. 6 Cooling Towers.

2 1 5 June 2009 WWP: Waste Water Plant Non Potable Water Domestic Water 1 Reverse Osmosis (RO) Plants Water Mains 5 Process Water Meter WWP: Waste Water Plant June 2009

2 1 5 June 2009 WWP: Waste Water Plant Non Potable Water Toilets Domestic Water 1 Reverse Osmosis (RO) Plants Water Mains 5 Process Water Meter WWP: Waste Water Plant June 2009

2 1 June 2009 WWP: Waste Water Plant Non Potable Water Sinks Canteen Locker Rooms Drink Fountains Vending Machines Emergency Showers Waste Water Domestic Water 1 Reverse Osmosis (RO) Plants Water Mains Process Water Meter WWP: Waste Water Plant June 2009

2 6 3 1 4 7 June 2009 WWP: Waste Water Plant Non Potable Water RO1 RO2 Domestic Water Into Product Drain 1 Drain 2 6 7 RO Tank 1 Surface Treatment Plant Reverse Osmosis (RO) Plants Water Mains Acid / Alkaline pit WWP Pit 1 WWP Process Process Water Meter WWP: Waste Water Plant June 2009

2 1 9 8 5 June 2009 WWP: Waste Water Plant Non Potable Water Domestic Water 1 WWP Pit 2 WWP Process Reverse Osmosis (RO) Plants Water Mains Cooling Towers Cooling Water pit Brazing booths Water leaks testers 8 Drain Oils / Fats pit 9 Evaporation Water Softener 5 Process Water Meter WWP: Waste Water Plant June 2009

Severn Trent Rushmere Treatment Plant 2 Non Potable Water Toilets Foul Drain Sinks Canteen Locker Rooms Drink Fountains Vending Machines Emergency Showers Waste Water Domestic Water 6 3 Drain 1 Into Product Severn Trent Rushmere Treatment Plant RO1 1 Non Chrome Plant Reverse Osmosis (RO) Plants RO Tank Water Mains Acid / Alkaline pit WWP Pit 1 RO2 4 Drain 2 7 9 WWP Process 8 Drain Cooling Towers Evaporation Interceptor Hortonwood Open Channel 5 Cooling Water pit Water Softener Process Water Brazing booths Oils / Fats pit WWP Pit 2 Water leaks testers Rain Water (Storm drains) 10 Meter Rain Water Recycling Plant Rain Water (Roof) WWP: Waste Water Plant June 2009

Thank you for your time