HIGH RADIATION TO MATERIALS P ROJECT R EPORT IEFC Workshop, session 4 CERN, February 11, 2010 Outline  The HiRadMat facility – what is it?  Project overview.

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Presentation transcript:

HIGH RADIATION TO MATERIALS P ROJECT R EPORT IEFC Workshop, session 4 CERN, February 11, 2010 Outline  The HiRadMat facility – what is it?  Project overview  Status  WG1 - Beam line  WG2 - TNC and T1 dismantling  WG3 - New irradiation area  Schedule  Operation & user’s support  Summary On behalf of the project team S. Evrard – EN/MEF EDMS No:

The HiRadMat Facility – What is it ? S. Evrard - IEFC Workshop Feb.11,  Study the impact of intense pulsed beams on materials  Thermal management (heating) material damage even below melting point material vaporization (extreme conditions)  Radiation damage to materials – change of properties  Thermal shock - beam induced pressure waves  Test bed, important for the design validation of LHC near-beam components before installation in the machine  Requires LHC-type SPS beam (450 GeV/c) from pilot to 288 nominal bunches  Foreseen clients : LHC collimators, protection devices, machine components, material studies (bulk, superconductors), high-power targetry, irradiation tests of electronics Essential purpose

The HiRadMat Facility – What is it ? S. Evrard - IEFC Workshop Feb.11, Location SPS TI 2 T9 target area / TNC TT60 Beam End of common part with TI 2 transfer line 50 m C. Hessler, 26/01/09 Beam

The HiRadMat Facility– What is it ? S. Evrard - IEFC Workshop Feb.11, Irradiation area layout in the TCC6-TNC tunnels  Test area upstream the T9 target  Convert T9 target to a beam dump  Cleanup the TNC tunnel  Dismantle/condition WANF equipment  Maintain escape passage from tunnel end

Project Overview S. Evrard - IEFC Workshop Feb.11,2010 Project structure 5 HiRadMat Facility Project Project Leader : I. Efthymiopoulos Deputy PL : S. Evrard Project TeamUser Selection PanelOperation Primary beam WG1 M. Meddahi, C. Hessler TNC Dismantling WG2 S. Evrard, Hel. Vincke Irradiation area WG3 A. Pardons, S. Evrard Beam Commissioning M. Meddahi Operation & Maintenance CCC, M. Lazzaroni (superintendent) User support Team EN/MEF A & T Sector Mgmt SPS & LHC Physics coordinators & scientific committees IEFC Committee  Safety experts: Y. Algoet, L. Ulrici, L. Bruno, E. Paulat, N. Conan, C. Theis  Planning : H. Gaillard, N. Gilbert  External collaborators : SLAC team  Users : invited/informed (R. Assmann, B.Goddard, R. Schmidt, …)

Project Overview S. Evrard - IEFC Workshop Feb.11,2010 Project budget 6  The HiRadMat project is important for LHC.  A&T sector based project :  BE: ABP, ASR, BI, CO, OP  EN: CV, EL, HE, MEF, MME, STI  TE: ABT, EPC, MPE, MSC, VSC  And DG/SCR, DG/SCG, GS/ASE, GS/SEM, IT/CS  Work packages defined in each WG’s in close collaboration with equipment groups.  Thanks to all groups for providing feedback to update the budget and manpower estimate for the project !  6.9 MCHF and 26 FTE’s over 2010, 2011 and 2012

S. Evrard - IEFC Workshop Feb.11, WG1 – Beam line: status ParameterProtonsIons Beam energy450 [GeV]177.4 [AGeV] Bunch intensity5×10 9 to 1.7×10 11 [protons] 5×10 9 to 4.1×10 10 [ions] Number of bunches1 to Bunch spacing25 [ns] 25 [ns] RMS bunch length11.24 [cm] Pulse length 7.2 [s] Transverse norm. emittance (1)3.5 [m rad]1.4 [m rad] RMS beam spot at focal point1.0 [mm 2 ] - nominal 0.25 – 4.0 [mm 2 ] – range 1.0 [mm 2 ] - nominal 0.25 – 4.0 [mm 2 ] – range RMS beam divergence at focal point0.2 [mrad] RMS shot-to-shot stability< 0.2 [mm] Transverse beam steering at focal point +/- 4 [mm] Integrated beam intensity(protons)10 16 protons/year 10 exp.×10 15 protons/exp. ~30100 extractions/exp Primary proton/ion beam parameters  Beam in shared mode during SPS operations

S. Evrard - IEFC Workshop Feb.11,2010 Beam line Geometry 8 WG1 – Beam line: status Beam 25 m

S. Evrard - IEFC Workshop Feb.11,2010 Beam line layout 9 WG1 – Beam line: status  Flexible optics to provide beam radii of  = 0.1 to 2.0 mm at the focal point  Focal point movable to starting points of the three test stands Beam Exp. areaSPS extraction point End of common part with TT60 MBS switching magnets MBB QTL 50 m

S. Evrard - IEFC Workshop Feb.11,2010 Focal point – Layout requirements 10 WG1 – Beam line: status

S. Evrard - IEFC Workshop Feb.11,2010 Beam Envelope Calculation 11 WG1 – Beam line: status s (m) beam envelope x (m) s (m) beam envelope y (m)  Focal point position: start of large test stand  Beam radius at focal point:  = 0.5 mm  6  beam radius and 5 mm max. trajectory deviation for beam envelope calculation assumed

S. Evrard - IEFC Workshop Feb.11,2010 Integration issues 12 WG1 – Beam line: status  Paper drawing from early 80’s  Laser scanning of the whole area (TNC + TCC6) achieved just before LHC startup  Migration to Catia  3D model now available  Valuable for future projects  Weekly integration meetings

S. Evrard - IEFC Workshop Feb.11,2010 Preparatory works 13 WG2 – TNC and T1 dismantling: status  Radiation survey  Dose rate + contamination (  EDMS )  Escape path  B.846  General safety systems (AUG, red telephones, RIA,…) BA7 TCC6 B.846 TNC TT61

S. Evrard - IEFC Workshop Feb.11,2010 Dedicated handling means 14 WG2 – TNC and T1 dismantling: status Click on the movie  Forklift shielded with lead glass and lead sheet (attenuation factor = 5)  Automatic hook developed by EN-HE (J-L Grenard and C. Bertone)  Dose rate attenuation due to operator remoteness  Already tested successfully in TCX blocks removal

S. Evrard - IEFC Workshop Feb.11,2010 First activities carried out 15 WG2 – TNC and T1 dismantling: status  PR 532 refurbishment  TNC cleaning  Beam line removal up to T9 target  TCX blocks dismantling

S. Evrard - IEFC Workshop Feb.11,2010 Focus on TNC cleaning 16 WG2 – TNC and T1 dismantling: status  Specific price enquiry won by ENDEL Nucleaire (F)  Smear tests taken where contamination was the highest: reduction by a 10 factor (all smear tests < 1Bq/cm 2 = contamination level)  Dosimetry below estimates (collective dose 2.2 mSv where 2.8 was estimated in DIMR)

S. Evrard - IEFC Workshop Feb.11,2010 T1 dismantling: our plan 17 WG2 – TNC and T1 dismantling: status  Complete dismantling of T1 target complex  Removal step by step during LHC technical shutdown  MTR magnet removal requires TI2 vacuum dismantling  Shielding blocks will be re-used for HiRadMat dump.

S. Evrard - IEFC Workshop Feb.11,2010 TNC dismantling: our plan 18 WG2 – TNC and T1 dismantling: status EDMS

S. Evrard - IEFC Workshop Feb.11,2010 TNC dismantling: our plan 19 WG2 – TNC and T1 dismantling: status  Consultancy study with TUEV Nord (D) in progress regarding the planning of the dismantling  Optimization of interventions w.r.t. dose, waste conditioning, measurement procedures, storage & disposal possibilities  Risk management and documentation (DIMR and ALARA committee) Interim storage set-up (for conditioning and treatment) Dismantling in TNC Packaging 3 options: cleaning, plastic bags, box sarcophagus Shipment internal transport is preferred than public roads Conditioning and treatment Volume reduction in interim storage interim storage at CERN prior to final disposal

ParameterValue Experiments per year10 Maximum intensity per experiment 1×10 15 protons <30 full intensity pulses Waiting time after experiment for de- installation ≥ 2 weeks Access during experiment (except urgent interventions) no Control of experiment and data taking remote Maximum intensity per year1×10 16 protons ParameterValue Installed experiments1 Material exposed to beamC, CFC, Cu, W, hBN, Al, Be, …, advanced composite materials Volume of exposed material≤ 16,800 cm 3 Equipment size  Length (flange-to-flange)  Width  Height below beam line  Height above beam line  ≤ 7.0 m  ≤ 1.0 m  1.1 m  ≤ 0.8 m Weight≤ 4,000 kg Handling zone (L × W × H) 15  2.0  2.2 m 3 Equipment supportcomes with experiment – quick installation interface required Cool-down spacesee equipment size Crane supportmobile cranes sufficient Handlingprepare fast handling and remote installation with crane S. Evrard - IEFC Workshop Feb.11, Design parameters for the experimental area Specification document  Additional requirements for the exp. area will depend on the type of equipment and test planned  Safety and RP constraints should come in addition WG3 – New irradiation area: status

S. Evrard - IEFC Workshop Feb.11,2010 Test stands and beam dump 21 WG3 – New irradiation area: status Water-cooled core dump based on TED technology (core graphite bloc) Secondary dump made of cast iron blocks 2 stands for collimator (or other equipment) to be tested

S. Evrard - IEFC Workshop Feb.11,2010 Access 22 WG3 – New irradiation area: status

S. Evrard - IEFC Workshop Feb.11,2010 Cooling & Ventilation 23 WG3 – New irradiation area: status TNC 1- Run mode 2- Flushing mode 3- Access mode 4- Smoke extraction mode

Radiation monitoring 24 WG3 – New irradiation area: status  1 x stray rad. Station (includes cabin + infrastructure)  Ventilation station  8 x PMI monitors (for the HIRADMAT area and the neighbouring tunnel, accurate position to be defined)  2 x IG5 monitors (hydrogen type), 1 x IG5 monitors (argon type)  3 Alarm Units (UA)  1 x hand foot monitor  1 x material control monitor BA7 TCC6 B.846 TNC TT61 S. Evrard - IEFC Workshop Feb.11,2010 EPIC ERC Stray radiation Monitoring VGM - VAS Ventilation Monitoring PCM PMI IG5

Schedule: first version S. Evrard - IEFC Workshop Feb.11,2010 Major deadlines 25 LHC extended run  even more challenging to meet final deadline

Schedule: revised version S. Evrard - IEFC Workshop Feb.11,2010 Major deadlines JJASOND J F M A M J J A S O NDJ F M A M J J ASOND LHCBeam/No access WANF dismantling specs tendering preparation dismantling Experimental area infrastructure preparation crane ventilaton preparation test facility preparation Primary beam line design magnet preparation cabling power converters vacuum elements beam instrumentation controls interlocks installation Beam commissioning Ready for tests Facility ready for users

Schedule S. Evrard - IEFC Workshop Feb.11,2010 Most critical items 27 Crit.ItemComments Water-cooled cables Could become critical  Inspection planned W12 DC cables New cables to be pulled  limit co-activities Signal cables Needs are being collected  cabling campaigns Power convertersLong delivery time Ventilation unitsProcurement procedure (FC,…) Core dumpRe-use of existing one. Vacuum equipmentsNo major concern TBSEInstallation time slot to be carefully defined (TI2 line) Radiation monitorsAvailable on the shelf Beam instrumentation and controlMonitors of the TI beam line standards MagnetsNo new magnet to be built, 2 being refurbished Survey equipmentReference points already set-up and surveyed Machine InterlocksBeam Interlock and Magnet Interlock (no major concern on both systems)

Operation S. Evrard - IEFC Workshop Feb.11,2010 General lines 28  Guidelines  10 users/year  (up to) 10^15 protons/user  (up to) 100 high intensity pulses: 100x3.0E11 p/pulse  Several pilot pulses/user during setup  Pilot pulses (setup) can be done in an almost transparent way to present operations  High-intensity pulses will be done in dedicated HiRadMat cycles – no other physics for SPS  HiRadMat cycle parameters under study  Impact on magnets/power supplies  Impact on physics schedule for SPS users

Operation S. Evrard - IEFC Workshop Feb.11,2010 Power Converter Cycle for Beam Setup 29

Operation S. Evrard - IEFC Workshop Feb.11,2010 Power Converter Cycle for HiRadMat Operation 30

User’s support S. Evrard - IEFC Workshop Feb.11,  Future users already interested in using HiRadMat  Collimator phase 2 (prototyping work)  LHC beam dump entrance window robustness  Studies of protection devices and windows (TE-ABT)  Vacuum chamber coatings for electron cloud mitigation  R2E teams - irradiation facility – radiation damage  BLM developments  LARP Rotatable Collimator Robustness Test (SLAC)  Radiation tolerance tests (EN-STI)  ISOLDE – Target and Ion Source Development  Infrastructure needed for users  Racks/space for electronics and readout in BA7  Lab space nearby  Office space  Training and access procedure

Summary S. Evrard - IEFC Workshop Feb.11,  Project well on tracks  Organization, work packages, budget defined  Safety file in progress  Design stage almost completed  First activities on site achieved  Schedule very tight  LHC driven planning  Make full use of monthly technical stops and 2010 Xmas shutdown  Radiation risk mitigation strategy  The whole TT60/TCC6/BA6,BA7 areas will be largely renovated.  Operation issues under study  Wide range of future users  Further info at :

S. Evrard - IEFC Workshop Feb.11, Thanks for your attention Acknowledgments : Nadine Conan, Helmut Vincke, Chris Theis, Luisa Ulrici, Yvon Algoet, Daniel Perrin, Malika Meddahi, Christoph Hessler, Brennan Goddard, B. Puccio, Ilias Efthymiopoulos, Catherine Magnier, Serge Pelletier, Caterina Bertone, Dino de Paoli, Hubert Gaillard, Michael Lazzaroni, Thijs Wijnands.

Spares S. Evrard - IEFC Workshop Feb.11,

S. Evrard - IEFC Workshop Feb.11,2010 Focal point studies 35 WG1 – Beam line: status  Layout:  Focal point achievable at all 3 positions for  = 0.1 to 2.0 mm  Focal 1 st small test stand: 2.5 m3 m large test stand 1 st small test stand 2 nd small test stand Beam radius (1  ) at large test stand 1 st small test stand 2 nd small test stand ~2.00 mm2.00 mm~2.00 mm ~0.52 mm0.50 mm~0.53 mm ~0.40 mm0.10 mm~0.47 mm

S. Evrard - IEFC Workshop Feb.11, TBSE location This new TBSE will allow HiRadMat operation while accessing the LHC tunnel WG1 – Beam line: status

S. Evrard - IEFC Workshop Feb.11,2010 Beam Envelope Calculation 37 WG1 – Beam line: status s (m) beam envelope x (m) s (m) beam envelope y (m)  Focal point position: start of large test stand  Beam radius at focal point:  = 2 mm  6  beam radius and 5 mm max. trajectory deviation for beam envelope calculation assumed

S. Evrard - IEFC Workshop Feb.11,2010 Beam Envelope Calculation 38 WG1 – Beam line: status s (m) beam envelope x (m) s (m) beam envelope y (m)  Focal point position: start of large test stand  Beam radius at focal point:  = 0.1 mm  6  beam radius and 5 mm max. trajectory deviation for beam envelope calculation assumed