Duplo Bookletmaking Systems 2 iSaddle 600i Scoring, saddle stitching & trimming Stitching, folding & trimming

600i & iSaddle Formats

600i & iSaddle speed 4

Speed comparisons 5

High performance systems iSaddle system 6 SL5500 SL i Booklet system & DKT200

A4 Landscape systems 7 7 SPF200L BMe A4 Landscape iSaddle system 600i Booklet system

Feature’s List AMS Intelligence Individual module screens Ultrasonic DKT-200 Upgrades Minimum Human intervention Paper size 8 PC Controller Automated Precision Lift-up unit High Bin Capacity Paper path, access, visibility Reduced paper wastage Programming Stitching heads

Feature & Benefits (in groups) 9 Reduced paper wastage Programming Stitching heads AMS Intelligence Individual module screens PC Controller Automated Precision Lift-up unit High Bin Capacity Paper path, access, visibility Ultrasonic DKT-200 Upgrades Minimum Human intervention Paper size

Automated Precision Automatism (100%): – The system is fully automatic – It takes from 25 to 55 seconds to change size – There are no parts or accessories to add or to remove – There is no need for human intervention on the machine – The calibration of the collating tower is done automatically (just need to push the calibration button on PC or collator) – Within seconds, the operators are fully up and running – System suited for medium and short runs Precision: quality, accuracy and regularity during production – Module Accuracy: 0,1mm – The accuracy helps to minimize the paper wastage – Modern technology, suits perfectly the current graphic art market’s demand

A4 Landscape Format (flat): 230x610 mm A4 landscape on both 600i et iSaddle – Format more and more requested – Available on big digital presses A4 landscape with or without DKT200 (head and foot trim) – Head and foot trim are sometimes requested for A4L finish Competitors: – Format available on SPF200L (Horizon) & Bme (CPBourg) BUT not on Stitchliners 5500 & – 3 knife available on Horizon but NOT on CPBourg machine 594mm 297mm 210mm 297mm A4 landscape

Wide range of formats Standard formats are pre-registered – Multitude of non standard format can be easily stored Min Format Minimum (1 up): – Finished 120x 75mm Min Format (2 up): – Finished 144x75mm (2 stitches off centered) – Finished 105x75mm (2 stitches off centered) – Finished 90x75mm (1 centre stitch) Format A4 L (Length 610 mm) Max Format Finished 300x300mm 12 A4L 300mm CD

DKT200: head and foot trim DKT200 (600i/iSaddle) – 2 knife head & foot – Option: gutter cut 6mm (not possible on Horizon TBC200L) – Option: hole punch unit (folder) – Option: offset kit, when head and foot trim must be different Trim of B3 format B3 to A4 finished – No more waste of time on the guillotine (One cut from B2 to B3) – No more head and foot trim on the guillotine, the DKT200 is doing the guillotine operator’s job. – The guillotine is free for other jobs! – Huge impact on workflow Head/Foot, Gutter cut, Hole punch

Fast & straightforward set up Straight set-up from PC controller: intuitive and easy to use with icons – The operator is guided through the programming One set up after the other – Short and fast set-up: from 25 to 55 seconds (depends on format) – Technology ideally suited for medium and short print runs in todays challenging Printers’ environment – Technology can aslo handle big volume Optional ultrasonic detection system – Ideal for solid and difficults substrates – Ideal for IMBF (Intelligent Multi Bin Feeder)

Great visibility & wide access Great visibility & wide access to paper – The operator keeps control of paper at all time – Great view of paper path during the whole production – In case of paper jam, the operator can see immediately where the problem is and can access the hart of the system from the top. – Great visibility helps programming and fine adjustment setting. Great benefit for the user – Allows fast and direct access to incidences Multiple screen on each individual modules – As well as the PC screen, there are individual screen ideally located on the modules to facilitate fine adjustment. – Screens on located alongside the paper path

Paper path iSaddle: U shape paper path – Ideal for digital and offset – U shape can help production and facilitate the work around the machines – Ideal when space is an issue (corner) 600i: Straight flat paper path, – Ideal for digital and offset – Avoid issues with thin paper – No issue when thin paper arrives at the bottom of the folding pocket (common problem on SPF200L) – Robustness: 15 millions, 7 years

Benefits of Lift-up unit 17 Unique and standard on Duplo! Ergonomically situated, by operator Set Calibration – Fast and easy calibration when changing jobs – Paper type and format Automatic ejection of incorrect/incomplete sets – Permanent full set integrity control – 2 consecutive sets ejection from same bin > STOP – Incomplete sets are NOT damaged – Incomplete sets can be hand fed later on Hand-feeding – Minimum paper waste Hand-Marrying – Unlimited feeding capacity – Up to 10 sheets – 10 sheets from collator + 10 sheets from hand feed tray

Duplo AMS feeding system Duplo AMS is unique: independent transport conveyors – Independent for each bins – Better and tailor-made adjustment for suction and blowing turbines for each bin – Highest paper bin capacity: 65mm (><55mm) – No more compressors: noise, heat, space, 3 phase Widest pick up area for better paper control (85mm x 170mm) Hybrid system: Suitable for offset and digital substrates – AMS System suitable for all kind of paper – From an offset system, the configuration can be upgraded to duetto 18

Duplo AMS+. 19 SUCTION 155mm 170mm 85mm 20mm PICK UP AREA PICK UP AREA SUCTION

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Duplo used to have this old technology on the collators DC10.000S (one compressor per tower). Since 2000, Duplo uses the AMS technology. – Less space issue, no more static and heat generated by heavy compressors in the workshop, no need for tri-phase supply. – Better controlled and balanced feeding (suction/blowing) with turbines 21 Horizon: technology with compressor 21 Compressor Capacity divided in 2 Compressor Capacity divided in 10 ><

Intelligent towers DSC10/60i intelligent IMBF towers (multiple bin feeding) – Pre programming of set sequence – More than one sheet per bin – Comes as standard on DSC10/60i Ideal for the ever increasing digital and personalised applications Possible to double or triple the bin capacity by pairing multiple bins together, from 65 to 130mm (or more 195mm) Horizon VAC60H: 130mm bin capacity 22

23 DSC10/60i: 65mm to 130mm Only one tower for 40 pages book VAC60H: 130mm Example: for one 40 pages book, you will require 2towers!!! 130mm 130 mm Horizon: VAC60H 130mm

PC Controller PC controller 100%: – Universal use, simple – GUI Interface: everybody can access > intuitive – Touch sensitive and interactive screen – Operators can understand within seconds (screen with icons and visuals) – Operators follow instructions and the screen, the PC does the rest – The PC controls the whole machine – The PC is centrally and ergonomically located, in the hart of the system. – Easy access to jobs history – The PC can be connected to the customer’s local network: files sharing Multiple-operators Software compatible with any PC (in case of replacement) Intelligent towers: via PC & standard 24

Upgradable, Modular, Hybrid The Range effect: DBM-150, DBM-350, DBM-600, iSaddle – Invest today and upgrade tomorrow as and when your business grow! – Duplo grows with their customers (Protect your investment) > long term investment – Hybrid systems: Duetto configuration A range of sheet feeders: DSF-2200, DSF-6000 – With cover feeder (DSF-6000) and barcode readers Upgradable and modular: – More collating towers (DSC-10/60i: Max 6 towers)? – Need straight/offset stacking or criss cross stacking? – Add a DSF2200 (configuration DUETTO) to your existing offset system? – Need impact of production, add the DKT200: 1 up or 2 up? 25

Consumption: 3/single phase All Duplo systems: always single phase – iSaddle – 600i – DSC10/60i – DSF2200/DSF6000 Horizon: – HOF400/SL5500/SL6000= 3phase – SPF200: single phase – VAC 100/600: 3/single phase (depending on configurations) 26