9th CII EXIM Bank Conclave India-Africa Project Partnership Search for Sustainable Power 9th CII EXIM Bank Conclave on India-Africa Project Partnership Ravindra Ulangwar, Associate Vice President & Power Sector Head Kirloskar Brothers Limited 27-Apr-17 1

Kirloskar Brothers Limited World leader in pumping solutions for Power Kirloskar Brothers Limited (KBL) is a 100 year old company in the field of pump and pumping solutions KBL is India’s first and only N / NPT / MO certified pump manufacturing company and among the top 10 in the world Presence in Nuclear, Thermal, Small hydro and Solar Power Projects Presence in almost every thermal and nuclear power plant operating in India Expanding foot prints all over the globe Experience of working with all the major power plant producers across the globe 27-Apr-17

Sustainable Power Solutions Kirloskar Brothers offerings for sustainable power solutions : Small Hydro Power Projects Pump As Turbine (PAT) Solar Powered Pump Lowest Life Cycle Cost Pumps Energy Efficient Corrocoat Coatings Concrete Volute Pumps for ( Circulating Water application ) Energy Recovery Turbine Hydraulic Solutions 27-Apr-17

Small Hydro Power Projects Leader in small and medium hydro power projects Generating 92.7 MW capacity from 68 hydro turbines Contribution to Green Energy is 2,70,000 CER ( Carbon Emission Reduction) Efficient “ Water to Wire” solutions on EPC basis Francis / Kaplan / Pelton Turbines Horizontal and Vertical configuration Single unit capacity up to 20 MW 27-Apr-17

2 x 5.50 MW Konal Hydro Power Plant, India Turbine : Vertical Kaplan Capacity : 2 x 5500 kW Design Head : 50 m Discharge : 12700 liters/sec Speed : 600 rpm 27-Apr-17

Pump as Turbine (PAT) KBL has developed the capability of supplying “Pump as Turbine” with generator set in stand alone mode. Pump as Turbine (PAT) offers: Cost effective solution for power generation Decentralized source of power for remote areas Range of 5 to 100 KW each 27-Apr-17

Pump As Turbine (PAT) Benefits of PAT Different configurations of PAT Lower initial cost Simple and sturdy construction Easy maintenance Pump maintenance personnel can be used 27-Apr-17

Solar Powered Pump Storage Tank Surface Pump SPCU Solar Panel Jalverter 27-Apr-17

Lowest Life Cycle Cost Pumps Life Cycle Cost (LCC) The LCC is the total cost involved in providing, running, maintaining, and disposing of plant and associated equipment. 27-Apr-17

Lowest Life Cycle Cost Pumps Customer benefits with LLC series pumps : Greatly Reduced Energy Cost Lowest Whole life Cost Highest Quality and Longevity High Reliablility Benefits Post Installation 27-Apr-17

Energy Efficient Corrocoat Coating Corrocoat is a corrosion and erosion protection glass flaked coating generally used for: Pump Valves Pipes Civil structures Benefits of Corrocoat coatings : Long term corrosion protection Energy conservation due to low friction Excellent temperature and chemical resistance High abrasion resistance Applicable over a wide range of substrates 27-Apr-17

Energy Efficient Corrocoat Coating Pipes Pump impeller Valves CW Pump House Intake Bar Screen 27-Apr-17

Discharge Divergent Pipe Concrete Volute Pump Construction Advantages Unlike conventional pump, the casing is made in concrete instead of metal Pump Efficiency : Higher and sustainable over longer period Highest reliability of 99.99% : No need of stand-by pump Excellent corrosion resistance : Boon for Sea Water Extremely low vibration: No spare parts required 1st CV Pump operating continuously for last 20 years without replacement of any spares Motor Cardon Shaft Discharge Divergent Pipe Catridge Assembly Impeller Volute Suction Draft Tube 27-Apr-17

Concrete Volute Pump 2 x 800 MW CGPL, Mundra Ultra Mega Power Project World's largest capacity Circulating Water system Total quantity of pumps : 10 Sets Pump capacity : 17,500 liters per second per pump Motor rating and RPM : 5200 KW, 270 rpm Motor weight : 55 MT per pump 27-Apr-17

Energy Recovery Turbine Energy Recovery Hydro Turbine Energy Recovery Hydro Turbines suitable for installation at downfall of cooling water system in thermal power plants. Designed especially to handle river water as well as saline sea water Energy Recovery Turbine 27-Apr-17

World Class Hydraulic Solutions Unique offerings for Power Plants Asia’s largest Hydraulic Research Centre (HRC) for testing pumps up to 5000 KW power and flow rate up to 15,000 liters per second 50 Hz and 60 Hz frequency covering all global supply voltage Sump Model Study CFD numerical analysis Pump model test Water hammer analysis Natural frequency analysis 27-Apr-17 27 April 2017 16

Your long term partner for sustainable solutions for power Thank you for your attention Contact : Mr. Ravindra Ulangwar Email : ravindra.ulangwar@kbl.co.in Mobile : +91 98 500 40 794 27-Apr-17