P:\ISO \Work Instructions\Assembly\Sub Assemblies\6XV SWEEPER SUB ASSEMBLIES MODEL: ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 1 DATE: 3/22/06Authorized By: Assembly Instructions: ASSY-STRG FORK SUB SW6XV Pages 1-13 AY25 Rev 1

Parts: / Tools: Hydraulic Press MODEL: ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 2 DATE: 3/22/06 Press (5) STUDS-WHEEL HUB ( ) into HUB-REAR WHEEL SW/6XV ( ), as shown at left. Hub with (4) studs pressed in is shown at right.

Parts: / / MODEL: ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 3 DATE: 3/22/06 Attach (1) NUT-HEX 11/16-18 ZP ( ) to (1) BALL JOINT-STEERING ( ), as shown at right. Attach ball joint to (1) LINK-STEERING SW/72 ( ), as shown at bottom.

Parts: / Tools: Arbor Press / Grease MODEL: ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 4 DATE: 3/22/06 Apply grease to BEARING-TAPERED ROLCONE W/SEAL ( ), as shown at left. Press Bearing into WELD- STERING FORK 6XV ( ), as shown at right.

Parts: / Tools: 2 ¼” Socket / ¾” Socket / Ratchet / Mallet MODEL: ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 5 DATE: 3/22/06 Tighten (1) NUT-HEX JAM 1 1/4-12 ES ZP ( ) onto WELD-STERING FORK 6XV. Shop Note: Make sure assembly has a slight movement from side to side. Tap in (1) FTG-GREASE 3/16 ( ), as shown.

Parts: / / / Tools:¾” Socket / Ratchet / 1 ½” Socket / Torque Wrench MODEL: ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 6 DATE: 3/22/06 Attach (1) MOTOR-HYD 2000 SERIES PNTD ( ) into steering fork coming in from the front side. Secure with (4) SCRS-HEX,1/2-13X2.00 ZP ( ), (4) WASHERS-LOCK 1/2 SPLIT ZP ( ) and (4) NUTS-HEX 1/2-13 ZP ( ). Tighten Hub assembly to motor with torque wrench. Shop Note: Make sure torque is 125 foot-pounds.

Parts: Tools: Pliers / 7/8” Wrench MODEL: ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 7 DATE: 3/22/06 Insert (1) PIN-COTTER 1/8 X 2.00 ZP ( ) and use pliers to bend apart.

Parts: Tools: ¾” Socket / 1 ½” Socket / Ratchet MODEL: ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 8 DATE: 3/22/06 Attach (1) FTG- ADAPTER 7/16-20 TO # 4 ( ) to MOTOR-HYD.

Parts: / Tools: 1” Socket / 7/8” Socket / Ratchet MODEL: ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 9 DATE: 3/22/06 Attach (1) FTG-ADAPTER 7/8-14 EXT TO 3/4 ( ) to MOTOR-HYD. Tighten. Attach (1) FTG-SWIVEL 3/4-16 TO #8 ( ) to FTG-ADAPTER 7/8-14 EXT TO ¾. Tighten.

Parts: / Tools:1” Socket / Ratchet MODEL: ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 10 DATE: 3/22/06 Attach (1) O-RING.755 ID X.098 W ( ) before attaching (1) FTG- SPECIAL WHEEL MOTOR MS ( ) to MOTOR-HYD. Tighten.

Parts: MODEL: ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 11 DATE: 3/22/06 Attach (1) FTG- SWIVEL 3/4-16 TO #8 ( ) to FTG- SPECIAL WHEEL MOTOR MS. Tools: 1” Socket / 7/8” Socket / Ratchet

Parts: Tools: 7/8” Wrench MODEL: ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 12 DATE: 3/22/06 Attach (2) NLA---BRKT- WD IMPELLER HOSE EX ( ) to FTGS- SWIVEL 3/4-16 TO #8 as shown. Tighten.

Parts: / / / Tools:Grease Gun MODEL: ASSY-STRG FORK SUB SW6XV DOCUMENTED BY: John Myers PAGE NUMBER: 13 DATE: 3/22/06 Apply grease to both FTGS-GREASE 3/16. For FTG on link assembly, use about 2 squirts of grease. Attach (1) NLA--- PLATE-CASE DRAIN GRD SW7 ( ) to the side of Weld-Steering Fork using (?) SCRS-HEX,3/8-16X1.25 ZP ( ), (?) WASHERS-CONICAL SPRING 5/16 ( ) and (?) NUTS-FLANGE LOCK 3/8-16 ( ).