Lalit Panda, SVP SC and IT, Harman Consumer Group, Inc. ProcureCon July 14 th 2008 KPI Based Supply Chain Management
© 2008 Harman International Industries, Incorporated. All rights reserved. Page 2 Global Sourcing Long Supply Chains Multi echelon procurement planning Increasing SKU diversity and customization Fast changing product life cycles Dynamic demand needing short supply lead times Proliferation of mode choices in transportation Inflationary pressures on operational costs Margin pressures in the market Need for better WC efficiencies Business Drivers
© 2008 Harman International Industries, Incorporated. All rights reserved. Page 3 Supply Chain – Ideal for metric driven operational efficiencies Supply Side Metrics: Vendor Schedule Adherence Lead time variability Line item fills Demand Side collaborative metrics: Forecast Accuracy Event Impact assessment Customer Service Level Service provider metrics: Transportation metrics Benchmarking Financial metrics Cash flow Margin impact Asset productivity measures
© 2008 Harman International Industries, Incorporated. All rights reserved. Page 4 Productivity measures Units picked per person, system throughput per day per person Efficiency measures Units picked/put away per hour, average turnaround time from delivery drop to ship complete, number of consolidations/ shipment to order ratio, DC space/volume utilization ratios Accuracy measures Picking accuracy, shipment accuracy, location accuracy, inventory accuracy, invoicing accuracy Cost measures Fixed costs to budget, variable expenses per unit volume throughput Metric example – Distribution Center
© 2008 Harman International Industries, Incorporated. All rights reserved. Page 5 Process Sourcing consolidation Service procurement Global S&OP Processes Technology Product visibility in Supply Chain Spend visibility and control CPFR and Working Capital Optimization People & Organization Development of a corporate SC organization Skill development and Process orientation Best practice development & standardization Focus areas in SC Improvement
© 2008 Harman International Industries, Incorporated. All rights reserved. Page 6 Applied in isolation KPI’s are the least effective way of improving accountability. –McKinsey Quarterly. Process has to support metrics. People have to support process. Technology has to support people. KPI should be SMART – Simple, Measurable, Accurate, Regular and Timely Should be part of a regular business review process Should have a root cause analysis and follow up component. KPI
© 2008 Harman International Industries, Incorporated. All rights reserved. Page 7 Spend analysis tools Data warehouses Global trade management and facilitation tools Vendor extranets and communication tools Collaborative forecasting tools Shipment visibility tools Technology to support global procurement
© 2008 Harman International Industries, Incorporated. All rights reserved. Page 8 Keiretsu instead of confrontation Shared risks – quid pro quo Clear and effective communication Consolidation of vendor base Clear operational agreements Regular vendor reviews Key to successful supplier relationships
© 2008 Harman International Industries, Incorporated. All rights reserved. Page 9 Required for on boarding Specifies terms of relationship Financial Inco terms, payment terms Operational Flexibility, means of communication, lead times, procurement of long lead time items and financial obligations, schedule and capacity commitments Legal IP Terms of protection Logistical Compliance with regulations and certifications, Border Security Initiatives, Environmental regulations, social commitments Vendor Agreements
© 2008 Harman International Industries, Incorporated. All rights reserved. Page 10 KPI’s are best identified with a business drivers analysis and appropriate enabling technologies & processes As part of a regular review process, KPI based supplier relationship management not only drives excellence but also keeps the relationship on a mutual improvement path The analysis and joint discussion following the KPI is the most significant element of an open mutually productive supplier relationship Summary