Dynamic Study of Rising and Baking Bread Dough COMPUTATIONAL AND SIMULATION SCIENCES Sheridan Mayo, Thu McCann, Li Day, Jenny Favaro, Helen Tuhumury, Anton.

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Presentation transcript:

Dynamic Study of Rising and Baking Bread Dough COMPUTATIONAL AND SIMULATION SCIENCES Sheridan Mayo, Thu McCann, Li Day, Jenny Favaro, Helen Tuhumury, Anton Maksimenko & IMBL team

Australian wheat Around 24 million tonnes of wheat produced per year (3.5% of global production) It is very well suited to a variety of applications but in general has lower protein content than North American Flour – so not considered as suitable for making leavened bread. CSIRO Food and health sciences has had a long interest in expanding the applications and hence value of Australian wheat This work is part of ongoing efforts in modifying bread formulations to make better use of Australian wheat.

Investigating dough formulations Flour contains glutenin and gliadin proteins that form gluten when the flour is mixed with water. Gluten gives strength and elasticity to the dough enabling it to contains bubbles of gas produced by yeast which cause the bread to rise. Salt additives have a significant effect on gluten performance in bread making. The aim of the study was to compare the changes in morphology/porosity of doughs made from different salt and flour combinations during proving and baking. A simple tubular bread oven was constructed from an aluminium tube and heating tape with a thermostat to provide a proving environment of ~ 33 degrees C for 2 hours and a baking environment of ~ 100 degrees C for 30 min. This experiment provided an important test of some Big Data tools on the MASSIVE cluster Presentation title | Presenter name 3 |

Dough recipes used (two samples of each) FlourSaltWaterYeast 1LPHR (4g)No salt2.18 mL0.05 g 2HPHR (4g)No salt2.24 mL0.05 g 3LPHR (4g)0.08 g NaCl2.18 mL0.05 g 4HPHR (4g)0.08 g NaCl2.24 mL0.05 g 5LPHR (4g)0.104 g KCl2.18 mL0.05 g 6HPHR (4g)0.104 g KCl2.24 mL0.05 g 7LPHR (4g)0.144 g NaBr2.18 mL0.05 g 8HPHR (4g)0.144 g NaBr2.24 mL0.05 g Presentation title | Presenter name 4 | Previous studies showed that KCl and NaBr impact dough rheology differently compared to NaCl so recipes chosen focussed on different salts with two extreme protein content flours. 5g dough samples were mixed for 8 min to get the correct film texture in aspecialised ‘test- batch’ dough-kneading machine which also provides a rheology plot during kneading. Dough was pressed into the base of a plastic container used for proving and baking.

The experimental set-up A simple tubular bread oven was constructed from an aluminium tube and heating tape with a thermostat to provide a proving environment of ~ 33 degrees C for 2 hours and a baking environment of ~ 100 degrees C for 30 min. The sample is able to rotate in the oven being mounted on a teflon post which pokes up through a hole in the bottom of the furnace and which is attached to the tomographic rotation stage below the furnace. Presentation title | Presenter name 5 | X-RAYS Oven, side view Sample mount attached to rotation stage X-ray Imaging detector Oven, end view showing sample mounted inside

Experiment – 3 days of exhaustion! Scanned 16 samples at 29 time points during baking and rising Encountered problem with sample container loosening and ‘jiggling’ during bake scans due to rotation speed – solved by gluing samples on with silicone and repeating bake sequence for some sample types. Even with 16s scans a small amount of sample movement can be seen in reconstructions during fastest expansion periods. Only scanned the bottom few mm of the sample due to limited field of view – this was the most static region of the sample during the rise. Presentation title | Presenter name 6 |

Rising and baking sequence of one sample Presentation title | Presenter name 7 |

A Big data challenge! 16 samples x 2g time-point scans = 464 micro-CT datasets!!! All this data is saved directly from the IMBL beamline to the MASSIVE cluster. Using X-TRACT software for image corrections, phase-retrieval and tomographic reconstructions. This is usually used from a Windows GUI which can access a server version of X-TRACT on the windows part of the MASSIVE supercomputer cluster. X-TRACT has now been ported to Linux on MASSIVE – thishas a GUI interface similar to Windows X- TRACT Reconstruction Wizard Dialog – It can also be run from the command line enabling scripting to submit large numbers of jobs to the batch queue. This was used and around reconstructions could run simultaneously from the queue in a few minutes. Presentation title | Presenter name 8 |

Handling stacks/timeseries Presentation title | Presenter name 9 | Time series or vertical stack sequences for the same sample are automatically collected at IMBL with all the data in a single directory. To speed the submission of such time series to the queue a python script was used to generate the job files from a template based on some input info about the particular time-series/stack. The script was written only for this job but I’ve already ended up sharing it with two other users dealing with similar issues – this functionality will be incorporated into the X-TRACT wizard. Slice stacking of reconstructed Z-stacks (also currently performed by python script) will also be incorporated. This is a computationally more efficient option than stitching the original views prior to reconstruction.

What information do we need from our data? The salt additives can affect characteristics like the strength and elasticity of the gluten and thus change the performance of the gluten framework. This in turn affect the rising and texture of the bread dough. This will also depend on the protein content of the flour which is why a low and high protein flour are being examined. Factors of interest to indicate gluten performance are: Porosity Wall thickness Pore size distribution Pore connectivity Presentation title | Presenter name 10 |

Segmentation and Analysis in Avizo Finding the meaning in our data The MASSIVE supercomputer cluster also supports a wide range of tools for image visualisation and analysis: Avizo, Fiji and many more. Some of these tools are also available on the HPC facilities in CSIRO. Avizo was used for our image analysis – typically used in interactive mode – we used it in scripting mode. A script to analyse a 21 scan dough proving sequence would take several hours to run on ones node. Three instances of Avizo running simultaneously (and 3 more on CSIRO system) made the analysis task tractable in a few days. Presentation title | Presenter name 11 |

Presentation title | Presenter name Segmentation and Analysis Workflow 12 | FILTER THRESHOLD SEPARATE LABEL WORKFLOW SCHEME LABEL STATISTICS

So what about the Dough? Presentation title | Presenter name 13 | Low Protein High Protein

Three types of salt NaCl KCl NaBr

Quantitative results – porosity & texture Presentation title | Presenter name 15 | NaBr

Wall thickness and ‘bursting’ Presentation title | Presenter name 16 |

Future work Look into doing further dynamic experiments at the synchrotron drawing on our experience so far. Future synchrotron work may look at more bread samples and also dynamics of wetting of extruded/expanded snack products. Imaging of the whole mini-loaf should resolve a lot of data fluctuations arising from seeing only part of the sample – this would require hutch 3 of IMBL and pink beam – exciting times! For Big Data the ability to perform similar tasks on multiple similar samples is increasingly important. Reconstruction part of the problem is well on the way to being solved. Avizo is very powerful but scripting features are poorly documented and don’t seems to work as expected in non-GUI mode, restricting the ability to truly batch tasks onto the queue to harness full power of cluster. Presentation title | Presenter name 17 |

CMSE Sheridan Mayo Presenter Title t COMPUTATIONAL AND SIMULATION SCIENCES Thanks to: IMBL team CAHFS team Darren Thompson Peter Tyson This research is supported by the Science and Industry Endowment Fund