5 th Joint Hi-Lumi LHC-LARP Annual Meeting 2015 Cold Powering New Baseline A.Ballarino 27/10/2015.

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Presentation transcript:

5 th Joint Hi-Lumi LHC-LARP Annual Meeting 2015 Cold Powering New Baseline A.Ballarino 27/10/2015

Contributions from : Powering baseline: Mr Circuit (F. M. Rodriguez) and J. P Burnet (WP 6a); WP6 contributors: Y. Yang and the team at SOTON; F. Broggi from INFN-Milano; S. Giannelli, A. Jacquemod; J. Hurte, R. Betemps, B. Bordini S. Weisz, G. Montenero (CERN) Integration studies: P. Fessia and S. Maridor (CERN)

 New Powering baseline  Cold Powering System Integration baseline Superconductor and Superconducting cables Thermal stability and quench propagation studies System design BestPaths project Conclusions A. Ballarino, 27/09/2015

 New Powering baseline  Cold Powering System Integration baseline Superconductor and Superconducting cables Thermal stability and quench propagation studies System design BestPaths project Conclusions

Hi-Lumi Triplets and Matching Section + Q5 and Q6 A. Ballarino, 27/09/2015

Baseline Powering Layout: MQXF quadrupoles 18 kA/20 V  0.12 kA/  10 V  2 kA/  10 V All other circuits are individually powered EE still in the present baseline - but convergence on no use of EE Ramp down time with no EE (  1500 s) being optimized by power converters regulation (J. P. Burnet): current control + voltage control Trim A. Ballarino, 27/09/2015

J. P. Burnet, updated in Oct 2015 Power Converters for Hi Lumi 7 Types 172 PCs per IP Itot (per IP)= 478 kA A. Ballarino, 27/09/2015

Q1/Q3 – Q2a/Q2b D2, D1 Q4, Q5, Q6 Orbit correctors Q3 and Q2, Trim on Q3 Orbit correctors D2 and Q4 (2  MCBRD, 2  MCBYY) CP, Trim Q2 Correctors Q5, Trim on Q2b Power Converters for Hi Lumi Changes in baseline under study :  powering of all MQXF quadrupoles in series  One main circuit plus two trims  powering of D2 in series with D1 A. Ballarino, 27/09/2015

Recent changes in magnets/circuits current Q1/Q3 – Q2a/Q2b D2, D1 Q4, Q5, Q6 Orbit correctors Q3 and Q2, Trim on Q3 Orbit correctors D2 and Q4 CP, Correctors Q5 and Q6, Trim on Q2 20 kA Q4 16 kA 2 kA  DC Current reduced of  70 kA per IP  Cost reduction of powering system – mainly on power converters A. Ballarino, 27/09/2015

 New Powering baseline  Cold Powering System Integration baseline Superconductor and Superconducting cables Thermal stability and quench propagation studies System design BestPaths project Conclusions

Overview of cold powering system A. Ballarino, 27/09/2015 Number of Leads and of SC cables, Current Rating Triplets, D1 and CP – per IP Side Matching Sections – per IP Side 6  18 kA 13  2 kA 18  0.2 kA 1  0.12 A 38 Units 2  68.5 kA 2  13 kA 12  6 kA 16  0.6 kA 18  0.12 kA 48 Units 2  54.8 kA Per IP side : 2  123 kA, 86 Leads/SC Cables Hi-Luminosity Upgrade: 2  492 kA, 344 Leads/SC Cables TypeN_IPside 18 kA6 13 kA4 6 kA12 2 kA kA kA kA19

Integration baseline till mid 2015 A. Ballarino, 27/09/2015  80 m LHC P1

Integration: new baseline Point 1 DFH S. Maridor, CERN A. Ballarino, 27/09/2015 Presentation by P. Fessia on Friday, WP6 Session

 New Powering baseline  Cold Powering System Integration baseline Superconductor and Superconducting cables Thermal stability and quench propagation studies System design BestPaths project Conclusions

Superconducting Material Use of Nb barrier  wire = 1 mm 37 MgB 2 filaments Twisted filaments (LT=100 mm)  eq_MgB 2 = 56  m ACu  5 % Awire (th=30  m) Cu plating Sn coating of Cu surface Ic(25 K, 0.9 T) > 186 A 3.6  0.67 mm 2 Product commercial at Columbus when the project started: MgB 2 tape Launched procurement of 80 km of wire Unit lengths  500 m 20 km at CERN 60 km delivered before end 2015 Launched development of MgB 2 round wire A. Ballarino, 27/09/2015

Hi-Lumi Triplets and D1  ext  65 mm Mass  11 kg/m (880 kg for  H=80 m) Superconducting Cable Assembly  ext  220 mm A. Ballarino, 27/09/2015

Imax Power Converter I = 20 kA T = 24 K Bp = 1 T  =19.5 mm Hcable =3.7  H Record in current for MgB 2 High Current Cable A. Ballarino, 27/09/2015

 New Powering baseline  Cold Powering System Integration baseline Superconductor and Superconducting cables Thermal stability and quench propagation studies System design BestPaths project Conclusions

Cu Quench propagation in helium gas cooled MgB 2 cable, S. Giannelli, G. Montenero, A. Ballarino – EUCAS kA at m long cable  =19.5 mm Recent results: quench studies A. Ballarino, 27/09/2015

Recent results: quench studies At 3 kA NPVZ = cm/s for T = 5K -25 K CERN SOTON Twisted-Pair MgB 2 Cables Study for LHC P7 J = Normalized Current Density A. Ballarino, 27/09/2015 Thermal stability Quench propagation in He gas 4 Joule !

Recent results: quench propagation in He gas University of Southampton  Little effect of He gas on quench propagation  Propagation velocity according to adiabatic model  Effect of current sharing contact resistance A. Ballarino, 27/09/2015

Measurement performed at 15 K, 3000 A Max hot-spot temperature reached T hs ~340 K with no degradation of cable performance 25 K, 3 kA, 100 mV detection threshold  15 MIITS of “quench capital” before detection  final T max  150 K with 3 s time constant of the circuit Effect of radial quench propagation among cables Recent results: protection of multi-circuit superconducting system A. Ballarino, 27/09/2015

Recent results: modelling of thermal stability Univ. of Southampton Presentation by y. Yang on Friday, WP6 Session Effect of current margin, increased stabilization and enhanced cooling

 New Powering baseline  Cold Powering System Integration baseline Superconductor and Superconducting cables Thermal stability and quench propagation studies System design BestPaths project Conclusions

System design A. Ballarino, 27/09/ Current leads 3. Electrical interconnection box 2. Superconducting link Concept developed for LHC P7 and being studied for LHC P1 and P5

A. Ballarino, 27/09/2015 System design: new concept New “DFB”: joint box HTS MgB 2 No LHe

A. Ballarino, 27/09/2015 System design: new DFB concept Production of components being launched at CERN for system test in 2016 Presentation by A. Jacquemod on Friday, WP6 Session

System test in SM-18 A. Ballarino, 27/09/2015 Modification of existing test station and cryo-electrical test of Cold Powering System in 2016 CERN and SOTON

A. Ballarino, 27/09/2015 S. Maridor, CERN Integration studies

New DFB concept: gain in compactness and flexibility

A. Ballarino, 27/09/2015 Cryogenics T < 20 K THe < 35 K (Mixing for LHC P1 and P5) Qcold_mass  0.3 W/m Qth_shield  2.5 W/m TLead = 40 K-50 K LHe THe = 20 K Room Temperature MgB 2 Bi-2223 or YBCO No changes in baseline

A. Ballarino, 27/09/2015 T < 20 K THe < 35 K (Mixing for LHC P1 and P5) Qcold_mass  0.3 W/m Qth_shield  2.5 W/m TLead = 40 K-50 K LHe THe = 20 K Room Temperature MgB 2 Bi-2223 or YBCO Under evaluation Shorter superconducting Lines (from  300 m to  100 m): Possible elimination of thermal shield cooling (and mixing)

 New Powering baseline  Cold Powering System Integration baseline Superconductor and Superconducting cables Thermal stability and quench propagation studies System design BestPaths project Conclusions

A. Ballarino, 27/09/2015 BestPaths Project European FP7 Project The BEST PATHS project aims at: “demonstrating by 2018 and through real life, large scale demonstrations, the capabilities of several critical network technologies required to increase the pan-European transmission network capacity and electric system flexibility, thus making Europe able of responding to the increasing share of renewables in its energy mix by 2020 and beyond, while maintaining its present level of reliability performance BEyond State-of-the-art Technologies for Power AC corridors and multi-Terminal HVDC Systems RD&D project founded by the European commission under FP7 Period: Oct Sept (4 years) Coordinated by Nexans, with CERN, industry, laboratories and network system operators

A. Ballarino, 27/09/2015 Five top technology demonstrations including a HVDC MgB2 superconducting link BestPaths Project 10 kA, 320 kV DC MgB 2 line, 20 K operation

A. Ballarino, 27/09/ To develop cable and termination manufacturing processes for 3 GW class HVDC monopole cable (6 GW for bipolar) 2.To develop a manufacturing process for production of a large quantity of high performance MgB 2 superconducting wires at low cost 3.To validate cable operations with laboratory experiments performed in He gas at variable temperature 4.To demonstrate operations of a full scale cable system transferring up to 3,2 GW 5.To propose system integration pathways for HDVC applications 6.To investigate the availabilities of the cable system and the possible use of H2 liquid for long length power links BestPaths Project Presented by Nexans at EUCAS 2015 Conference

4 wall cable cryogenic envelope l  20 m 10 kA /320 kV Termination 1 Cooling system #1 (He gas) 20 K- 20 Bar Cooling system #2 (Liq N2) 70K- 5 Bar 10 kA /320 kV Termination kV Inner flow Outer flow Presented by Nexans at EUCAS 2015 Conference BestPaths Project MgB 2 18-strand cable A. Ballarino, 27/09/2015

Conclusions  The work done within the Hi-Lumi WP6 enabled elaboration of a new concept of powering system, development of a MgB 2 industrial wire, validation of prototype systems/superconductor/cables via testing and modelling  The work has attracted the interest of industry and power transmission operators (BestPaths)  We are ready to enter into the final system validation and series production A. Ballarino, 27/09/2015

Thanks for your attention !