Future Memory Technologies in Nano Era

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Presentation transcript:

Future Memory Technologies in Nano Era Kinam Kim, Hongsik Jeong* Semiconductor R&D Center Samsung Electronics Co. Ltd.

Contents Introduction Opportunities and Reality of New Types of Memories Technology Scaling and Technology Barriers of New Memories 1) FRAM 2) MRAM 3) PRAM 4. Summary

History of Memory Device 1947 : The invention of Transistor - William B. Shockley, John Bardeen and Walter H. Brattain at The Bell Laboratories - Nobel Prize, 1956 1951 : The invention of BJT 1955 : The invention of FET 1958-9: First Integrated Circuit - Jack Kilby at Texas Instruments ( 2000, Nobel Prize ) Robert Noyce at Fairchild Camera 1966 : Invention of DRAM Paper Clip, Ge 1970 : Intel, 1Kb DRAM D/R = 8 m World First Transistor : Point Contact Memory Density : X 1,000,000 Feature Size : X 1/100 2004 : Samsung, 1Gb DRAM D/R = 0.08 m

Memory Scaling Trend Growing technical complexity, fabrication cost, physical limit What are showstoppers? ? 2000 2005 2010 2015 2020 20 40 60 80 100 1 10 Design Rule [nm] Density [Gb] FLASH DRAM 25nm 10nm 55nm 100nm 1Gb 8Gb 64Gb 512Gb 256Gb 32Gb 4Gb 512Mb 3rd Node 1st Node 2nd Node -5nm / year 1.41  / year Year

Scaling Limit of DRAM Cell transistor scaling Gate contact Electric field distribution ( V/cm ) Maximum electric field Channel length decrease → Channel doping increase → Electric field increase → Junction leakage current increase → Retention time decrease

Cell Transistor Technology 3D Cell Structure reducing E-Field Planar Transistor RCAT ( Recessed Cell TR.) FINFET Tr.

Scaling Limit of NAND Flash Cell-to-cell coupling CTUN CONO CFGX CFGY CFGXY CFGCG V1 V2 V3 V4 V6 V5 VFG VCG Control gate ONO Floating gate Tunnel oxide Silicon substrate STI Narrower word-line space → Cell-to-cell capacitance increase → Wide distribution of Vth → Over-program / under-erase

Scaling Limit of NAND Flash Cell-to-cell coupling estimation Steep increase of coupling below 40 nm Improvement : - Low-k dielectric - Floating gate height scale down.

Cell transistor scaling Cell to cell interference Scaling Limit of Memories Lifetimes of conventional memories are far shorter than that of CMOS Need new memories with longer lifetime, less technical barriers and better functional properties Memory & Device Fundamental limiting factor Limit of technology node DRAM Cell transistor scaling 50 nm NAND Flash Cell to cell interference 20 nm NOR Flash Si-SiO2 barrier height SRAM CMOS 10 nm Electron wave length

Contents Introduction Opportunities and Reality of New Types of Memories Technology Scaling and Technology Barriers of New Memories 1) FRAM 2) MRAM 3) PRAM 4. Summary

Characteristics of Emerging New Memories New Paradigm of IT World requires Ideal Memory - New Materials and New Function Devices New Function Non-volatility : > 10 years Fast random access : tRead = 10ns tWrite = 5ns ~ 100ns Virtually unlimited usage : > 10^12 cycles New Material FRAM: Ferroelectric Material PZT, SBT, BLT… MRAM: Ferromagnetic Material NiFe, CoFe,… PRAM: Chalcogenide GeSbTe,…

Opportunities of New Memories Memory management in systems complicated multiple memory  simplified single memory Reduce power consumption – mobile system High Speed Data Storage Merge code and data storage memory Simplify data changing process Block write (flash)  bit-by-bit write enhance system performance Virtually unlimited endurance No need for complicated software New applications – Instant on PC, …

Simplified Data Process / No Buffer Memory New Memory Applications Mobile Devices Simplified Data Process / No Buffer Memory  Flash + RAM Solution  New Memory Solution

The Reduction of Data Storage Time (7sec  7ms) New Memory Applications High Speed Data Storage The Reduction of Data Storage Time (7sec  7ms) The Comparison of 2Mb Pixel Picture Storage Time - VGA, 640x480, 420KB Block Erase  Program : 7000ms NOR Flash NAND Flash New Memory 1x 245ms 35x 7ms 1,000x The possibility of Motion Picture or Continuous Taking Photos

Emerging Memory Devices MRAM ( Magnetic RAM ) FRAM ( Ferroelectric RAM ) PRAM ( Phase-Change RAM ) Cell Sw. Speed High Speed (~10ns) High Speed (~10ns) Moderate Speed ( >100ns ) Density Low Density Very Low Density High Density Potential Tunnel Ox. Control ( <10A) Switching Current Cell to Cell Disturbance Reduction of Cell Current Key Features Reliability of Capacitor

Comparison of Memory Characteristics Parameter DRAM SRAM NAND Flash NOR FRAM MRAM PRAM Nonvolatile no yes Random access Write cycles >1015 105 >1013 Read time 10 ns 2 ns 25 s 70 ns Write time 300 s 10 s 5 ns 200 ns

Commercially available memories   DRAM SRAM NAND Flash NOR FRAM Memory capacity 1Gb 64 Mb 2 Gb 128 Mb 256 Kb Tech. node 90 nm 100 nm 120nm 350 nm Cell Area Factor (F2) 8 90 5.3 11 80 New types of memories are only at the early stage of verification or creating niche market, despite its great potentials FRAM passed the criteria of commercial product but its density is still very low

Contents Introduction Opportunities and Reality of New Types of Memories Technology Scaling and Technology Barriers of New Memories 1) FRAM 2) MRAM 3) PRAM 4. Summary

Technology Scaling of FRAM Cell area scaling WL BL F-Cap. 1. Larger capacitor area for given footprint 2. Larger remnant polarization 3. Thinner ferroelectric film Nonvolatile  loose constraint on array transistor

Cell Area Scaling of FRAM 3-mask etch Separate via & plate 700nm cap stack 1-mask etch Common via & plate 300nm cap stack 3D capacitor Etchless capacitor

Technology Barriers of FRAM Ferroelectric film thickness scale down Degradation of electrical and physical properties Lower thickness limit  few nm ? Need new growth technique!

Technology Barriers of FRAM Reliability requirement - Endurance > 1014 cycles - Retention time > 10 years @ 85C 50nm thick MOCVD PZT on Ir Deposition Temp. : 530o C Fatigue stress : 2.5V@1MHz 125oC Bake

Contents Introduction Opportunities and Reality of New Types of Memories Technology Scaling and Technology Barriers of New Memories 1) FRAM 2) MRAM 3) PRAM 4. Summary

MRAM Operations Magnetic tunneling resistance variation depending on relative magnetization directions of electrode Rap Rp Al2O3 NiFe CoFe Rp Rap

Requirements for proper operations 2. Immunity to writing disturbance Resistance uniformity R Distribution Hard axis field (Oe) Easy axis field Write Window Reference 1.0 Sensing noise PDF 0.5 “0” “1” 0.0 8 10 R ( k W ) 12 14 16 Only MTJs at the crosspoint of bit-line and digit-line should be switched - Small ditribution of switching field - Asteroid curve close to L-shape Large MR ratio Small distribution of resistance

Technology Barriers of MRAM Small sensing signal TMR ratio = Rap – Rp Rp Maximum TMR ratio ? 60% so far. Resistance variation Exponential dependence on Al2O3 thickness

Technology Barriers of MRAM Writing Disturbance Operating condition Possible fail with Disturbance Need to decrease switching field distribution - Roughness - MTJ shape - MTJ aspect ratio - Free layer magnetization - Free layer thickness

Technology Barriers of MRAM Scaling trend of writing current Smaller MTJ size  Higher switching field  Higher writing current - Power consumption increase - Chip size increase - Reliability issues Improved by flux concentrating layer DL BL 0.45 m 0.2 m -100 -50 50 100 -200 200 Bit line field (Oe) Digit line field (Oe) 1.2x0.6 m 2 0.8x0.4 0.4x0.2 NiFe

Prospects for MRAM Nearly ideal memory - Non-volatile, fast read and write, unlimited endurance Many technical barriers Scaling issues – large cell size - SOC chip application is more suitable than stand-alone memory application

Contents Introduction Opportunities and Reality of New Types of Memories Technology Scaling and Technology Barriers of New Memories 1) FRAM 2) MRAM 3) PRAM 4. Summary

PRAM Operations Reversible phase change of chalcogenide (Ge2Sb2Te5) Phase change by heating current control Amorphizing RESET Pulse (~few ns) Crystallizing SET Pulse ~50ns Tm Tx Time Temp BEC Crystalline Top Electrode Bottom Electrode Low resistance SET state : “0” High resistance RESET state : “1” BEC Top Electrode Bottom Electrode Amorphous

Cell area scaling PRAM density vs writing current (NMOS Cell Tr) Need enough cell transistor width to flow required writing current Cell area is mainly determined by cell transistor width

Technology Barriers of PRAM Large writing current - Require large cell transistor  Cell area increase - Reliability degradation - Current scales down with contact and GST size ! 0.66x1.28 0.72x0.72 0.66x0.66 0.62x0.62 0.56x0.56 0.48x0.48 0.40x0.40 1.5 2.0 2.5 3.0 3.5 Reset Current ( mA ) GST Size

PRAM Writing Current Reduction Edge contact cell M0 BEC BE GST TEC M1 Contact area is controlled by BE thickness & width  more small and uniform contact area Reset current reduction by more than 80%

Prospects for PRAM Writing current reduction – new structure, new material Intrinsic advantage for size scaling - High density Feasibility - Stand-alone memory with moderate speed (Possibility of NOR flash replacement)

Contents Introduction Opportunities and Reality of New Types of Memories Technology Scaling and Technology Barriers of New Memories 1) FRAM 2) MRAM 3) PRAM 4. Summary

Summary Assessment of memory products - We need to consider functional and cost aspects at the same time - Functional aspect : random access, speed, non-volatility, endurance, … - Cost aspect : technical complexity, technical barrier, technology scaling Prospects for Conventional memories - Non-ideal functional aspects - Excellent cost aspects - Will be dominant players down to 30~50nm technology node

Summary Prospects for New types of memory - Manufacturing and cost aspects are not properly evaluated yet 1) FRAM : No serious limitations in theory except ferroelectric film thickness 2) MRAM : Excellent device characteristics, Scaling difficulty  Suitable for SOC chip application 3) PRAM : Less technical barriers compared to FRAM and MRAM Intrinsic advantage for size scaling - Future of emerging memory depend on how far we can keep its key attributes ( ferroelectric cap in FRAM, MTJ in MRAM, reset current in PRAM)