QUANZHOU SEASUNSTAR CRAFT CO.,LTD. Fountain Process ( Material: Polyresin )
Drawing Design:
Carving: → The new sculptures are generally based on the drawing designs. Material: Black mud, Gesso →
Carving: Sometimes,our engineers finish the new sculpture according to some material, things such as bark, wood,stone,animal etc. ← ↙ The board and bucket are made of gesso. The pipe is real, not sculptural. → ↑ The base and shoes are made of black mud. It makes the sculpture more natural than using gesso.
Opening Mold: The mold sample →→ ↓ Pour the slurry of Silica gel and brush. ← ← Paste the fiberglass on the mold sample. Material: Polyfoam, The slurry of silica gel,The slurry of polyresin, Yellow mud,Fiberglass.
Opening Mold: Pour, brush and paste again. →→ ↓ ← Then brush the slurry of polyresin.
Remove the partial polyfoam.Repeat the above steps. Opening Mold: → → The mold is OK.
Shaping : → One mold consists of two parts. Join the two parts of the mold. ← Material: Slurry of Poly resin Check the mold and make sure the mold is good for production → Fix two parts tight with screws. ○
→ Pour the slurry of poly resin into the mold ○ Roll the mold to make the slurry cover the whole silica mold. Shaping : → After rolling, need 15 minutes for the slurry to solidify. Open the mold and remove the silica mold from the shaped product → → Shaped product
Grinding,Drilling and Trimming: → ←
Washing and Steeping : →
Mending: Makes the mold line smooth and natural after trimming.
Mending: Before MendingAfter Mending
Painting: Spraying
Painting: Brushing
Testing: (1) Water leakage test(2) Function testing
Testing: \ □ Use paper to test the splash. If splash is too much, test fail, then product needs to be re-worked. ( Dry paper ) (Testing time: 24 hours) Water flow testing
Testing: The good testing. □ ← Water flow testing
Packaging: → □ □ Pump/Transformer Instruction manual Place the Pump , Transformer , Product Instruction in related space. → →