Acoustical Metal Pan Ceilings [ ] Tena Pettit

ACOUSTICAL METAL PAN CEILINGS I.Type II.Components 1.Acoustical Metal Ceiling Pans 2.Suspension Systems III.Location IV.Environmental Requirements for Delivery, Storage, Handling, & Installation V.Installation VI.Detailed Cost of Materials VII.Detailed Cost of Labor to Install Materials VIII.Warrantee/Guarantee

Type Why Acoustical Metal Pan Ceilings? Easy to install Buffers floor noises/great acoustically Versatile in spaces Significantly helps reduce noise in space with only 25-30% coverage ACOUSTICAL METAL PAN CEILINGS I.Type II.Components 1.Acoustical Metal Ceiling Pans 2.Suspension Systems III.Location IV.Environmental Requirements for Delivery, Storage, Handling, & Installation V.Installation VI.Detailed Cost of Materials VII.Detailed Cost of Labor to Install Materials VIII.Warrantee/Guarantee

Components – 1. Acoustical Metal Ceiling Pans Basic Pan Information: Pan material: smooth, blemish free metal Pan colors: White, Silver Grey, Gunmetal Grey Pan size: 24in x 24in Pan thickness: no less than 0.5mm Light Reflectance coefficient: no less than 0.75 Noise Reduction coefficient: no less than 35 ACOUSTICAL METAL PAN CEILINGS I.Type II.Components 1.Acoustical Metal Ceiling Pans 2.Suspension Systems III.Location IV.Environmental Requirements for Delivery, Storage, Handling, & Installation V.Installation VI.Detailed Cost of Materials VII.Detailed Cost of Labor to Install Materials VIII.Warrantee/Guarantee

Components – 1. Acoustical Metal Ceiling Pans Pan Fabrication: 1.Clip-in Pans: Designed to “clip-in” and be securely retained in exposed suspension grid by formed edges or accessory clips ACOUSTICAL METAL PAN CEILINGS I.Type II.Components 1.Acoustical Metal Ceiling Pans 2.Suspension Systems III.Location IV.Environmental Requirements for Delivery, Storage, Handling, & Installation V.Installation VI.Detailed Cost of Materials VII.Detailed Cost of Labor to Install Materials VIII.Warrantee/Guarantee

Components – 1. Acoustical Metal Ceiling Pans Various manufacturers of the Pans: Armstrong World Industries, Inc. Chicago Metallic Corporation Hunter Douglas Architectural Products, Inc. Simplex Ceilings (division of Intalite Inc.) USG Interiors, Inc. ACOUSTICAL METAL PAN CEILINGS I.Type II.Components 1.Acoustical Metal Ceiling Pans 2.Suspension Systems III.Location IV.Environmental Requirements for Delivery, Storage, Handling, & Installation V.Installation VI.Detailed Cost of Materials VII.Detailed Cost of Labor to Install Materials VIII.Warrantee/Guarantee

Components – 2. Suspension Systems Drop ceiling grid Components: Main beams and cross tees Made of galvanized steel Double-web with 15/16 inch exposed flange Color: White [must match color of selected ceiling tiles] Attachment Devices: Sized for five times the design load Wires for Hangers and Ties: Yield stress load of at least three times the design load ACOUSTICAL METAL PAN CEILINGS I.Type II.Components 1.Acoustical Metal Ceiling Pans 2.Suspension Systems III.Location IV.Environmental Requirements for Delivery, Storage, Handling, & Installation V.Installation VI.Detailed Cost of Materials VII.Detailed Cost of Labor to Install Materials VIII.Warrantee/Guarantee

Components – 2. Suspension Systems Must use the following suspension attachment components as necessary: Carriers Runners Splice sections Connector clips Alignment clips Leveling clips Hangers Molding Trim Retention clips Load-resisting struts ACOUSTICAL METAL PAN CEILINGS I.Type II.Components 1.Acoustical Metal Ceiling Pans 2.Suspension Systems III.Location IV.Environmental Requirements for Delivery, Storage, Handling, & Installation V.Installation VI.Detailed Cost of Materials VII.Detailed Cost of Labor to Install Materials VIII.Warrantee/Guarantee

Components – 2. Suspension Systems Various manufacturers of the suspension systems: Armstrong World Industries, Inc. Chicago Metallic Corporation Hunter Douglas Architectural Products, Inc. Simplex Ceilings (a division of Intalite Inc.) USG Interiors, Inc. ACOUSTICAL METAL PAN CEILINGS I.Type II.Components 1.Acoustical Metal Ceiling Pans 2.Suspension Systems III.Location IV.Environmental Requirements for Delivery, Storage, Handling, & Installation V.Installation VI.Detailed Cost of Materials VII.Detailed Cost of Labor to Install Materials VIII.Warrantee/Guarantee

Location ACOUSTICAL METAL PAN CEILINGS I.Type II.Components 1.Acoustical Metal Ceiling Pans 2.Suspension Systems III.Location IV.Environmental Requirements for Delivery, Storage, Handling, & Installation V.Installation VI.Detailed Cost of Materials VII.Detailed Cost of Labor to Install Materials VIII.Warrantee/Guarantee

Environmental Requirements for Delivery, Storage, Handing, & Installation Acoustical metal pans, suspension system components, and accessories should be delivered to the project site in their original, unopened packages Spaces that receive the ceilings shall be free of dust and debris as well as provide proper protection All components should be stored in a dry interior location and keep fully enclosed in their cartons prior to installation The ceilings must be installed in enclosed and weather tight conditions where temperatures are between 32 o F (0°C) and 120°F (49°C) ACOUSTICAL METAL PAN CEILINGS I.Type II.Components 1.Acoustical Metal Ceiling Pans 2.Suspension Systems III.Location IV.Environmental Requirements for Delivery, Storage, Handling, & Installation V.Installation VI.Detailed Cost of Materials VII.Detailed Cost of Labor to Install Materials VIII.Warrantee/Guarantee

Installation – Examination, Preparation, & Code All wet work, such as concrete, terrazzo, plastering, and painting must be completed and thoroughly dried out before installation The layout and installation shall coordinate with light fixtures, HVAC equipment, fire-suppression systems, and partition assemblies Each ceiling area must be measured An established layout of acoustical units to balance border widths at each edge of the ceiling must be accounted for Avoid use of less than half width units at the borders ACOUSTICAL METAL PAN CEILINGS I.Type II.Components 1.Acoustical Metal Ceiling Pans 2.Suspension Systems III.Location IV.Environmental Requirements for Delivery, Storage, Handling, & Installation V.Installation VI.Detailed Cost of Materials VII.Detailed Cost of Labor to Install Materials VIII.Warrantee/Guarantee

Installation 1. Suspend ceiling hangers from building’s structural members 1.Install hangers plumb and free from contact with insulation or other objects 2.Secure wire hangers to ceiling suspension members and to supports above with at least three tight turns 3.Connect wire hangers directly to structures or to inserts, eye screws, or other devices that are secure and durable 4.Secure the remaining flat, angle, channel, and rod hangers to the structure 1.Space hangers are not more than 1200 mm along each member 2.Space hangers are not more than 200 mm from ends of each member 3.Do not support the ceilings directly from permanent metal forms or floor deck 4.Do not attach hangers to steel deck tables or steel roof decks (only attach hangers to structural members) ACOUSTICAL METAL PAN CEILINGS I.Type II.Components 1.Acoustical Metal Ceiling Pans 2.Suspension Systems III.Location IV.Environmental Requirements for Delivery, Storage, Handling, & Installation V.Installation VI.Detailed Cost of Materials VII.Detailed Cost of Labor to Install Materials VIII.Warrantee/Guarantee

Installation 2. Install edge moldings and trim of type indicated at perimeter of the acoustical ceiling area and where necessary to conceal the edges of the acoustical metal pans 1.Apply acoustical sealant in a continuous ribbon concealed on back of vertical legs of moldings 2.Screw attach moldings to substrate at intervals no more than 400 mm and no more than 75 mm from the ends 3.Both should be leveled with ceiling suspension system to a tolerance of 3.2 mm in 3.6 m 4.Do not use exposed fasteners on moldings and trim 3. Install suspension system runners so they are square and securely interlocked with one another- remove and replace any dented, bent, or kinked members 4. Cut acoustical metal pan units for accurate fit at the borders, interruptions, and penetrations by other work through the ceilings 5. Stiffen edges of cut units as required to eliminate evidence of buckling or variations in flatness 6. Install the acoustical metal pans in coordination with the suspension system and exposed moldings and trim 1.Clip-in pans: position pans according to manufacturer’s written instruction 2.Align joints in adjacent courses to form uniform, straight joints parallel to room axis in both directions 3.Fit adjoining units to form flush, tight joints ACOUSTICAL METAL PAN CEILINGS I.Type II.Components 1.Acoustical Metal Ceiling Pans 2.Suspension Systems III.Location IV.Environmental Requirements for Delivery, Storage, Handling, & Installation V.Installation VI.Detailed Cost of Materials VII.Detailed Cost of Labor to Install Materials VIII.Warrantee/Guarantee

Cost of Labor to Install Materials Cost of Materials [2013 Bare Costs] Crew Daily Output Labor- Hours Unit Metal pan with acoustic pad, steel 1 Carp75.107S.F. Painted aluminum 1 Carp75.107S.F. Aluminum, degreased finish 1 Carp75.107S.F. MaterialLaborEquipmentTotal Metal pan with acoustic pad, steel //9.24 Painted aluminum //7.75 Aluminum, degreased finish //9.94 ACOUSTICAL METAL PAN CEILINGS I.Type II.Components 1.Acoustical Metal Ceiling Pans 2.Suspension Systems III.Location IV.Environmental Requirements for Delivery, Storage, Handling, & Installation V.Installation VI.Detailed Cost of Materials VII.Detailed Cost of Labor to Install Materials VIII.Warrantee/Guarantee

50’ x 50’ x 10’ Room - Calculated quantities, labor hours, cost 50’ x 50’ = 2500 square foot ceiling area 2’ x 2’ = 4 square foot per pan *Need 625 panels for the room Calculated quantities 2500 sq ft (ceiling area) / 4 sq ft (per pan) = 625 panels for the room Cost of materials [square foot] Metal pan with acoustical pad, steel: ( 4.45 ) x (2500) = $11,125 Painted aluminum: ( 2.96 ) x (2500) = $7,400 Aluminum, degreased finish: ( 5.15 ) x (2500) = $12,875 Labor hours (2500 sq ft) x (.107) = labor hours /1 carpenter -Cost (material + labor) Metal pan with acoustical pad, steel: (9.24) x (2500) = $23,100 Painted aluminum: (7.75) x (2500) = $19,375 Aluminum, degreased finish: (9.94) x (2500) = $24,850 ACOUSTICAL METAL PAN CEILINGS I.Type II.Components 1.Acoustical Metal Ceiling Pans 2.Suspension Systems III.Location IV.Environmental Requirements for Delivery, Storage, Handling, & Installation V.Installation VI.Detailed Cost of Materials VII.Detailed Cost of Labor to Install Materials VIII.Warrantee/Guarantee

Warrantee Ceiling Panels: Submit a written warranty executed by the manufacturer Failures in the product include: Rusting Manufacturer’s defects Warranty Period: Ceiling panels: 1 year from date of installation Grid/Suspension system: 10 years from date of installation Guarantee Extra materials are guaranteed delivered to the owner if necessary Ceiling units: furnish quality of full-size units equal to 5% of the amount installed Exposed Suspension system Components: furnish quantity of each exposed suspension component equal to 2% of amount installed ACOUSTICAL METAL PAN CEILINGS I.Type II.Components 1.Acoustical Metal Ceiling Pans 2.Suspension Systems III.Location IV.Environmental Requirements for Delivery, Storage, Handling, & Installation V.Installation VI.Detailed Cost of Materials VII.Detailed Cost of Labor to Install Materials VIII.Warrantee/Guarantee