Standby Services or Reliance on Experts for Accelerator control? Claude-Henri Sicard AB/CO ATC/ABOC Days 2007.

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Presentation transcript:

Standby Services or Reliance on Experts for Accelerator control? Claude-Henri Sicard AB/CO ATC/ABOC Days 2007

PS Complex Controls Standby service: case study Plan:  Organisation  Domain of intervention  Statistics of interventions  Tools  Some comparative evaluation  Perspectives for LHC era  Conclusions

Organisation  Team of 5 to 6 technicians  Each member on service during one week  Callable by CCC Operation 24/24 during accelerator run (~ 32 weeks)  Applies to ‘standard CO’ controls (hardware/software), mostly Front-end  Manages spare parts  Tracing: E-logbook, Follow-ups

Requirements For proper functioning, this service needs:  Training: Basic skills, knowledge of geographical, technical details  Regular information from CO sections (SW or HW updates, new installations, planned interruptions)  Weekly Contact with Operations team (planned changes, follow-ups)

Domain of intervention  Quality assurance: ensure new systems put in exploitation are correctly delivered (files, startup) configured and documented.  Diagnostic: identify causes of failure within the different layers of control system  Procedures: non-destructive resets, setting-ups  Hardware interventions: identify and replace failing components, re-initialize systems  Software: Restoring operational data, correct configuration of front-end equipments or generic applications, FE startup sequences

Significant Numbers Camac1553GPIB DomainAccelFECsloopcratesloopcrates Devices Description PSADE Antiproton Decelerator PSCPS Cern Proton Synchrotron & beam xfer lines PSLEI LEIR Low Energy Ion Ring PSLN Lead Ion Linac PSISO ISOLDE facility PSLIN Proton Linac PSPSB Proton Synchrotron Booster TESTCTF CLIC Test Facility TESTREX REX facility GENMCR Equipment common to several accelerators Total PS Complex

Operational indicators An ideal list would include:  Number / duration of interventions outside working hours  Effectiveness of interventions   Beam time lost due to controls   Manpower cost involved

Main HW Intervention areas  Front-End Hardware diagnostic/replacing of:  Crate  Power supply  Cpu  CO standard cards (list TBD, test pgms)  Timing:  Distribution: repeaters, cables  Reception (TG8/CTRx)  Specific LTIM config check (no changes)  Communication / fieldbuses diagnostic/replacing of CO-specific parts ( Bus drivers, repeaters, RTI cards ):  Mil1553  FIP  Ethernet (->PLCs) (NOTE: fieldbus agents are normally not CO responsibility)

Piquet Interventions

Interventions ( 2004/2006 figures )  Year:  Yearly total (registered): -na-268  HW111  SW133  External15  Outside working hours*: 4335  Duration (h)6653  Mean duration:1h301h30  Requiring follow-up:---67 * not counting issues solved by phone/rlogin

Tools & Technologies  Shared knowledge via:  E-logbook intervention list  Web-based ‘tips and tricks’  Currently, collection of separate diagnostic tools  Building a unified set of tools is a main work area during this year  Could become usable by operators  New/extended tools needed for LHC domain  FIP, FESA, PLCs, Industrial controls, 3-tier

CO operational responsibilities per sections AP Java Applic. FW High level applications for : -LEIR -LHC HC LASER Alarms HT Timing /Sequencing Remote reset FE FESA FE Installation FIP IN Servers FE (via xcluc) CMW IS PVSS IEPLC CRYO Test bench DM Logging Configuration/Layout DB ABCAM All CO sections have activities related to Exploitation MA Test benches MI Machine Interlocks

Positive aspects of Standby service  Guaranteed response & single entry point for OP  Is a link between sections (if piquet spread in whole group)  Pushes for better & common processes, documentation, diagnostic tools  Gives wider view of control system to piquet team members  Globally more efficient in CERN resources (CO piquet can solve basic FE problems for all equipment domains conforming to standard)  Better spread of exploitation load among sections (reduces risk of overloaded ‘exploitation experts’)

Negative aspects of Standby service  Experts need to provide documents & non-expert tools  May add delays if piquet has to call expert  Piquet team members only productive 80% of their time  CO sections (and Eq groups) ‘delegate’ (drop?) some of their responsibility  For efficiency, OP needs similar services from main equipment groups

Pros and cons of On-call experts  OP may need to call several numbers to get an answer  OP must first diagnose the right domain more in-depth knowledge => faster repair  No need for Eq.Grp to provide centralised documentation or diagnostics One Call list may cover all machines & domains (not yet true!!!)

Future strategy?  LHC uses same basic controls hw components (FE, timing generation & distribution) as PS (& SPS)  Wider geographic zone, increased number of systems, different applications: need reviewing organisation (current team not sufficient)  A reduction of supported scope (e.g, configuration/FE SW by eq groups or OP)  Industrial systems in charge of CO could benefit from OP/TI support of PLCs for TS

Conclusive comments  A coherent view (across machines) is needed for OP and other equipment groups (as aimed by Control Coordination Committee)  Piquet team within CO can provide limited scope support (basically FE HW) for systems under CO responsibility across all machines  Overlap between fields (outside CO)  CO Piquet supports of other groups (mostly PO) could be reduced  But anyway, efficient support needs some knowledge outside its own field  Should investigate possible common domains with OP/TI (industrial controls support)