US Army Corps of Engineers BUILDING STRONG ® Power Plant Uprate Brief Missouri River Mainstem Mid-West Board Meeting Gary Hinkle Omaha District June 2015
BUILDING STRONG ® 2 Missouri River Mainstem Projects 2
BUILDING STRONG ® 3 Fort Peck Dam/Fort Peck Lake
BUILDING STRONG ® 4 5 Units (185.2MW); On-Line Completed Power Train Improvements Unit 1 & 3 Rewinds Unit 2 Rehab (In-Progress) Power Train Limitations / Improvements Plant 1 - Penstock Limited Turbines Designed in 1930’s Fort Peck Unit 3 Turbine Modifications Plant 2 – Unit 4&5 / Generator Limited Original Windings 40MW / New Windings Possibly 50MW Turbine Efficiency ? Fort Peck
BUILDING STRONG ® 5 Garrison Dam/Lake Sakakawea
BUILDING STRONG ® 6 5 Units (583.3MW); On-Line Major Rehab Generators, Turbines, Auxiliaries Rehabbed Plant Rating Increase of 88.8MW Efficiency Increase of 8% Reduced Cavitation Maintenance (Benefits of Modern Design & Materials (Stainless Steel) Garrison
BUILDING STRONG ® 7 Oahe Dam/Lake Oahe
BUILDING STRONG ® 8 7 Units (786MW); On-Line Completed Power Train Improvements Unit Rewinds (112.3MW) Unit Breakers/ Exciters/ Governors Power Train Limitations / Improvements Turbine Limited Rated Head (128,500HP – 95.8MW) Max Head (151,000HP – 112MW) Turbine Efficiency Improvements: Best Gate; Full Gate Turbine Capacity Improvements: 5% Equipment Nearing End of Service Life: Generator Windings (32 yrs) Transformers / Turbines / Rotors / BOP: Original - 53 yrs Oahe
BUILDING STRONG ® 9 Big Bend Dam/Lake Sharpe
BUILDING STRONG ® 10 8 Units (538MW); On-Line Completed Power Train Improvements Unit Rewinds (Units 1-3) (Units 4-8) Unit Breakers / Exciters / Governors Power Train Limitations / Improvements Turbine Limited Fixed Blade Kaplan Turbine Max Tailrace Elev 1320’; Yet Tailrace Elev 60% of the Time; (Limits Output MW) Equipment Issues Early History of Severe Blade Cracking Near Blade Root (resolved) Recent Increase in Cavitation / Heavy Corrosion Transformers / Turbines / BOP: Original - 51 yrs Big Bend
BUILDING STRONG ® 11 Fort Randall Dam/Lake Francis Case
BUILDING STRONG ® 12 8 Units (320MW); On-Line 368MW - 46MW/Unit 115% Rating Completed Power Train Improvements Unit Breakers/ Exciters/ Power Cables Power Train Limitations / Improvements Turbine Limited Units Operate Off Peak (Peak Efficiency 50% Gate) Efficiency Improvements of 6-12% Possible Capacity Increase to 53MW Possible Equipment Issues Generator Winding 61Yrs Old Transformers / Turbines / BOP: Original - 61 yrs Fort Randall
BUILDING STRONG ® Fort Randall Operation
BUILDING STRONG ® Estimated Efficiency Improvements of Fort Randall Unit Rehab
BUILDING STRONG ® Gavins Point Dam/Lewis and Clark Lake 15
BUILDING STRONG ® 16 3 Units (132MW / 44MW ea); On-Line Completed Power Train Improvements Unit Breakers/ Exciters/ GSU Transformers/ Governors Power Train Limitations / Improvements Turbine Limited 54,000hp rated head) Turbine Efficiency Improvements: Best Gate; Full Gate Capacity Increase to 50.5MW Possible w/o Generator Replacement Equipment Issues Stator Core Egg Shaped Last Rewinds 1987 Turbines Cavitation, Corrosion, Cracking Concerns BOP: Original - 59 yrs Gavins Point
BUILDING STRONG ® 17 Questions ?