DATA UPDATE 3M DATA / DEGRADER ANALYSIS AGE EXPLORATION DATA ANALYSIS FATIGUE LIFE ANALYSIS FAILURE ANALYSIS (INCLUDING DISTRIBUTIONS / INTERVALS / RATES) WEIBULL & TRENDING ANALYSIS RELIABILITY METRICS UPDATE 3M DATA / DEGRADER ANALYSIS AGE EXPLORATION DATA ANALYSIS FATIGUE LIFE ANALYSIS FAILURE ANALYSIS (INCLUDING DISTRIBUTIONS / INTERVALS / RATES) WEIBULL & TRENDING ANALYSIS RELIABILITY METRICS UPDATE NO PREVENTIVE MAINTENANCE NO PREVENTIVE MAINTENANCE PREVENTIVE MAINTENANCE REQUIREMENT PREVENTIVE MAINTENANCE REQUIREMENT MAINTENANCE PLAN LORA MAINTENANCE PLAN LORA PREVENTIVE MAINTENANCE DOCUMENTS (MRC,LES,MIMS, IMC, AEPD) CORRECTIVE MAINTENANCE REQUIREMENTS (ATE/TPS,SE) SUPPLY & TRAINING SUPPORT PREVENTIVE MAINTENANCE DOCUMENTS (MRC,LES,MIMS, IMC, AEPD) CORRECTIVE MAINTENANCE REQUIREMENTS (ATE/TPS,SE) SUPPLY & TRAINING SUPPORT REDESIGN OPERATIONS REDESIGN OPERATIONS AGE EXPLORATION (AE) SAMPLING REQUIREMENTS AGE EXPLORATION (AE) SAMPLING REQUIREMENTS CORRECTIVE MAINTENANCE CORRECTIVE MAINTENANCE PERFORMED PERFORMED (UNSCHEDULED) (UNSCHEDULED) CORRECTIVE MAINTENANCE CORRECTIVE MAINTENANCE PERFORMED PERFORMED (UNSCHEDULED) (UNSCHEDULED) PREVENTIVE MAINTENANCE PREVENTIVE MAINTENANCE PERFORMED PERFORMED(SCHEDULED) PREVENTIVE MAINTENANCE PREVENTIVE MAINTENANCE PERFORMED PERFORMED(SCHEDULED) LOCAL CARDS 3M HMR EI QDR MISHAP REI TPDR ASQ DIRECTED TASKS DOCUMENT TASK ENGINEERING INVESTIGATIONS DEFECT / FAILURE DATA INSPECTION BULLETINS AGE EXPLORATION TASKS REWORK / REPAIR DATA FATIGUE LIFE USAGE DATA 3M DATA / TOP DEGRADERS ENGINEERING INVESTIGATIONS DEFECT / FAILURE DATA INSPECTION BULLETINS AGE EXPLORATION TASKS REWORK / REPAIR DATA FATIGUE LIFE USAGE DATA 3M DATA / TOP DEGRADERS COST-WISE READINESS TOP DEGRADERS 3M DATA ANALYSIS MAINTENANCE PROG IMPLEMENT INDUSTRIAL COORDINATION MAINTENANCE PROGRAM REVIEW DEFECT DATA FEEDBACK COST-WISE READINESS TOP DEGRADERS 3M DATA ANALYSIS MAINTENANCE PROG IMPLEMENT INDUSTRIAL COORDINATION MAINTENANCE PROGRAM REVIEW DEFECT DATA FEEDBACK DMDS Does the failure mode cause a function loss or secondary damage that could have an adverse effect on operating safety or lead to serious environmental violation? Select best option ID whether other action is warranted ID whether NO PM is warranted Is the functional failure or effect of the failure mode, on its own, evident to the operator while performing normal duties? EvidentHidden Does the occurrence of the hidden failure mode in combination with a second failure / event cause a function loss or secondary damage that could have an adverse effect on operating or lead to serious environmental violation safety? YESNO Evident Safety/ Environment Analyze all appropriate tasks S L PHM OC HT Other Action Analyze all appropriate tasks S L PHM OC HT Other Action Analyze all appropriate tasks S L PHM OC HT FF Other Action Analyze all appropriate tasks S L PHM OC HT FF Other Action Evident Economic/ Operational Hidden Economic/ Operational Hidden Safety/ Environment YESNOYESNO ACQUISITION OPERATIONAL RCM ANALYSIS TASKS IMPLEMENTATION TASKS OPERATIONS FMECA TASKS REPAIRSREPAIRS IMPLEMENTATION (Age Exploration, Lead the Fleet, etc.) “HANDS-ON” ENGINEERING / LOGISTICS O/I/D MAINTENANCE PERSONNEL VENDOR / PRIME TESTING (Age Exploration, Lead the Fleet, etc.) “HANDS-ON” ENGINEERING / LOGISTICS O/I/D MAINTENANCE PERSONNEL VENDOR / PRIME TESTING SAMPLING INSPECTIONS PERFORMED OPERATIONSOPERATIONS FAILURESFAILURES EQUIPMENT OPERATION RELIABILITY & MAINTAINABILITY DATA ANALYSIS DATA COLLECTION IMC CORE RCM DECISION LOGIC / ANALYSIS ITEM FUNCTIONS FUNCTIONAL FAILURES FAILURE MODES ITEM FUNCTIONS FUNCTIONAL FAILURES FAILURE MODES FMECA DESIGN OF EQUIPMENT FUNCTIONAL BREAKDOWN PERFORMANCE SPECS TEST DATA DESIGN OF EQUIPMENT FUNCTIONAL BREAKDOWN PERFORMANCE SPECS TEST DATA INITIAL DESIGN & MODIFICATION PROCESS REVIEW AND INPUTS SSWG PMA / APML OTHER ACTION RCM OUTPUT IMPLEMENTATION RELIABILITY ANALYSIS REDESIGN / CIP TASKS OTHER EVENTS FEEDBACK TASKS RCM Failure Management Process