Newsstand Type Preparation for Automated Flats: R.R.Donnelley Chris Brown Hermann Kage July 16, 2002.

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Presentation transcript:

Newsstand Type Preparation for Automated Flats: R.R.Donnelley Chris Brown Hermann Kage July 16, 2002

Objective Establish optimum shipping height for non-compensated, single strap flats. Establish optimum manufacturing height under current postal regulations.

Test Procedure Experiment with various heights 9”-5” Prepare 18, 6” bundles Load pallet with one layer Stretch wrap pallet Ship 700 miles Inspect pallet

Compensated Bundle 6”

Non-compensated 6”

Test Bundles were from 3 different titles with various components.

Stack Weight 6” Bryland Home lbs Eastbay June lbs Eastbay July lbs

Test Pallet Side View

Test Pallet Top View

Test Pallet to Ship

Inspection Process Pallet integrity Stack integrity Strap stability General condition

Test Results Pallet maintained integrity Some stacks settled out of jog Some books slid out of the strap

Pallet as Received

Some test bundles shifted during transit

Another example of bundles shifting during transit

Test Bundle Specifics

Manufacturing Test Results

Without any machine modifications, 5” uncompensated bundles were produced for an entire mailing.

5” uncompensated bundles contain 65 copies

Conclusion from this manufacturing test. Further testing required to determine possible application in other mailings.

USPS Perspective Immediate cost savings

USPS Perspective cont. No capital investment Ease of automation Ease of implementation Non-compensated bundles Fewer stacks to handle Less stack stability for automation Stack MAY break up during transit Ergonomics with more weight

Printers Perspective Ease of implementation No capital investment No dual processing Less stack stability for automation Leveling loads more challenging Ergonomics with more weight

QUESTIONS??????