GLAST LAT ProjectSeptember 15, 2006: Pre-Shipment Review Presentation 12 of 12 Quality Assurance 1 GLAST Large Area Telescope: LAT Pre-Shipment Review Performance & Safety Assurance Joseph Cullinan SLAC Performance & Safety Assurance Manager (650) Gamma-ray Large Area Space Telescope

GLAST LAT ProjectSept 15, 2006: Pre-Ship Review Presentation 12 of 12 Quality Assurance 2 PSA Overview for Pre-Ship Review -Documentation control and data review -Inspections and witnessing -Software QA, verification and validation -Verification of contamination control requirements -Systems Safety -Nonconformance reporting, closure and metrics summary -Preparations for LAT arrival at SASS -Status of Mission Assurance deliverables -Conclusions

GLAST LAT ProjectSept 15, 2006: Pre-Ship Review Presentation 12 of 12 Quality Assurance 3 Performance Assurance Documentation LAT program requirements are defined in GSFC Mission Assurance Requirements document 433-MAR-0001 rev. A Key documents that define the LAT Quality System and implement LAT PSA requirements: -LAT-MD-00039, Performance Assurance Implementation Plan -LAT-MD-00091, LAT Quality Manual -LAT-MD-00068, Configuration Management Plan -LAT-MD-00104, LAT Flight Software Management Plan -LAT-MD-00404, LAT Contamination Control Plan -LAT-MD-00471, Control of Nonconforming Product -LAT-MD-00078, System Safety Program Plan -LAT-MD-00099, EEE Parts Control Program Plan -LAT-SS-00107, Mechanical Parts Plan -LAT-MD-03474, Redline/Blackline Engineering Documents Procedure -LAT-TD-02635, Supplier Quality Assurance Requirements Document -ACD-PLAN , ACD Helium Monitoring Plan Additional documents that define and implement PSA requirements for NRL operations: -LAT-PS-06898, Environmental Test Implementation Plan -LAT-MD-08139, LAT Environmental Test Hazard Analysis -LAT-PS-07728, LAT Environmental Test Handling Procedures -433-PLAN-0018, LAT Instrument Transportation Plan

GLAST LAT ProjectSept 15, 2006: Pre-Ship Review Presentation 12 of 12 Quality Assurance 4 Documentation Control and Data Review All LAT operations at NRL were performed to LAT drawings, procedures and work orders (AIDS) Changes to drawings, procedures and AIDS were reviewed and approved Completed AIDS for each test or integration operation were reviewed, closed and archived in data binders Following engineering data review/acceptance of each test, QA performed final review of summary data sheets for completeness

GLAST LAT ProjectSept 15, 2006: Pre-Ship Review Presentation 12 of 12 Quality Assurance 5 Inspection and witnessing Inspections and witnessing was performed and documented by LAT QA throughout NRL operations -Inspection points were identified in procedures and AIDS -Included pre-and post test visual inspections of LAT, planned rework of radiator panels at NRL, mechanical operations, critical LAT lifts and moves, etc -Prior notification of critical moves and lifts was provided to GSFC Systems Safety and QA, to allow for their participation in these operations

GLAST LAT ProjectSept 15, 2006: Pre-Ship Review Presentation 12 of 12 Quality Assurance 6 Software QA LAT QA supported the V&V and documentation of flight and test software modifications throughout operations at NRL, following procedures established at SLAC FSW Builds -LAT QA participated in FSW CCB to track and document approved changes to FSW, test script or test procedures -FSW build list is audited and checked for expected results -QA witnesses formal tests and reviews data prior to new FSW release I&T Test Scripts and Test Software -LAT QA participates in I&T CCB to review changes -Participates in tabletop reviews for test script code development -QA reviews/approves test procedure, witnesses test and creates data package to complete V&V of script or test software application JIRA database was used to track and document changes to flight and test software

GLAST LAT ProjectSept 15, 2006: Pre-Ship Review Presentation 12 of 12 Quality Assurance 7 Contamination Control and ESD Contamination control and ESD requirements were successfully maintained at NRL -Clean tent at NRL provided Class 100K environment at NRL -LAT remained bagged during vibration and acoustic testing, and during movement between test areas. -Approved plan allowed removal of static dissipative bagging from LAT during EMI/EMC testing to avoid interference of bagging material with test -When not under test, LAT was bagged and portable HEPA filters were used in test cell -Personnel wore cleanroom gowning at all times in EMI/EMC test cell -Use of grounding wrist straps, dissipative smocks and hardware grounding was implemented throughout LAT testing operations at NRL. -Relative humidity excursions beyond allowable range were experienced at NRL -Bagging and certified GN2 purge per the LAT Contamination Control Plan provided protection to the LAT and allowed operations to continue until high %RH was adjusted back to acceptable levels -One occurrence of low %RH (<25%) resulted in brief work stoppage -Helium monitoring proceeded throughout testing at NRL without incident (per ACD Helium Monitoring Plan ACD-PLAN ) LAT surface cleanliness requirement (Level 650B per MIL-STD-1246) has been verified with tape lifts and solvent wipe samples following T/V test.

GLAST LAT ProjectSept 15, 2006: Pre-Ship Review Presentation 12 of 12 Quality Assurance 8 Outgassing certification for LAT T/V test Bakeout of chamber and GSE was completed prior to LAT T/V test to ensure the chamber and test equipment will not be a source of condensable contamination during LAT T/V test. -Empty chamber was vacuum baked at 100 deg C until chamber outgassing level met GSFC certification -Chamber with test GSE was vacuum baked at 80 deg. C in a separate bakeout. LAT outgassing certification was achieved during the LAT T/V test -The outgassing rate of the LAT was measured at the end of LAT bakeout and was below the maximum allowable rate All outgassing rates were measured using two thermally-controlled quartz crystal microbalances (TQCMs)

GLAST LAT ProjectSept 15, 2006: Pre-Ship Review Presentation 12 of 12 Quality Assurance 9 System Safety SLAC System Safety procedures and documentation were created to assess and mitigate risks during NRL operations -Risks were identified and documented prior to LAT arrival at NRL SLAC and GSFC System Safety personnel cooperated to provide direct monitoring during hazardous operations and critical LAT lifts/moves -System Safety monitoring during NRL operations raised risk awareness among personnel Crane, lift fixture and test stand proof load verifications were in place for NRL operations -Only issue was a slightly bent wire rope on the 20 ton crane in A59 highbay -Prior to use for a LAT lift, the rope was replaced and the crane recertified

GLAST LAT ProjectSept 15, 2006: Pre-Ship Review Presentation 12 of 12 Quality Assurance 10 Nonconformance Reporting and Closure All nonconformance reports generated during NRL operations were documented in the SLAC NCR database -NCR dispositions and closure were directed by MRB process -NCR status reporting to GSFC was maintained -MRBs and monthly status reviews allowed for detailed review of NCRs with GSFC participation.

GLAST LAT ProjectSept 15, 2006: Pre-Ship Review Presentation 12 of 12 Quality Assurance 11 LAT NCR Summary Metrics SLAC NCRs created during LAT operations through Affected HardwareDAQTKRACDCALMechanicalI&T * TOTAL Flight Non-Flight TOTAL TOTAL OPEN Metrics do not include NCRs generated and closed by ACD, CAL and TKR collaborators prior to hardware delivery to SLAC * I&T NCR metrics include all ACD related NCRs following ACD delivery to SLAC

GLAST LAT ProjectSept 15, 2006: Pre-Ship Review Presentation 12 of 12 Quality Assurance 12 Preparations for LAT arrival at SASS SLAC Mechanical, I&T and QA supported LAT integration Pathfinder activities at SASS using Grid #2 with mass simulators -Demonstrated mechanical integration of Grid #2 onto Observatory -LAT Integration procedure was updated with lessons learned from pathfinder -No significant problems encountered SASS cleanroom facilities meet LAT contamination control requirements -Class 100K, temperature/humidity control, certified GN2 purge gas -Helium monitoring will be in place throughout operations at SASS LAT QA will support final LAT inspection, packaging and loading at NRL, receiving inspection and initial performance testing at SASS -Packaging will be IAW LAT Contamination Control Plan LAT-MD Transport will be IAW the LAT Transportation Plan 433-PLAN-0018 LAT QA plans to support continuing operations of LAT Observatory integration and testing at SASS as required

GLAST LAT ProjectSept 15, 2006: Pre-Ship Review Presentation 12 of 12 Quality Assurance 13 LAT MAR Data Item Description (DID) Status The MAR 433-MAR-0001 rev A specifies LAT System Safety and Mission Assurance data items to be submitted to the GLAST Project Office for approval or information Current status of MAR DIDs: MAR DIDs for Approval 20 MAR DIDs for Information 18 DIDs pending GPO approval DIDs submitted 20184

GLAST LAT ProjectSept 15, 2006: Pre-Ship Review Presentation 12 of 12 Quality Assurance 14 LAT MAR Data Item Description (DIDs) DescriptionMAR DID Reference Documents StatusGPO Approval Required Notes Performance Assurance Implementation Plan 301MD-00039AYes DELETED302N/A Safety Program Plan303MD-00078AYes Prelim Hazard Analysis304MD AYes Safety Non-Compliance Reports305N/AYesNone written as of 9/8/06 Technical Reviews306VariousAYesOn-going Performance Verif. Plan307MD –00408AYes Parts Control Plan308MD –00099AYes PCB Reports309LR – 00453RCheck for final update Parts Identification Lists310TD – 00401AYes Alert/Advisory Disposition311TD – 01280AGIDEP Alerts up to date but on-going Materials Process & Lubricant Assurance Plan 312SS – 00107AYes

GLAST LAT ProjectSept 15, 2006: Pre-Ship Review Presentation 12 of 12 Quality Assurance 15 LAT MAR Data Item Description (DIDs) DescriptionMAR DID Reference Documents StatusGPO Approval Required Notes Materials Usage Agreement313SS – 00107AYesTotal of 8 MUAs submitted/approved Polymeric Materials & Composite Usage List 314SS – 00107A Inorganic Materials & Composite Usage List 315SS – 00107A Lubrication Usage List316SS – 00107A Materials Process Utilization List317SS – 00107A FMEA & Critical Item List318TD – 00374A Limited Life Items319MD A Quality Manual320MD A NCR closures321VariousAYesOn-going Contamination Control Plan322MD-00404A Risk Management Plan323MD AYes Info for Probabilistic Risk Assessment 324MD 02510A Info for Fault Tree Analysis325MD 01757A

GLAST LAT ProjectSept 15, 2006: Pre-Ship Review Presentation 12 of 12 Quality Assurance 16 LAT MAR Data Item Description (DIDs) DescriptionMAR DID Reference Documents StatusGPO Approval Required Notes Info for Risk Assessment326VariousR Operations & Support Hazard Analysis 327MD AYes Hazard Control Verif. Log328VariousRYesNeed to close with GPO; Input supports S/C Contractor GOP for launch Base Safety Assessment Report329MD-00366AYes Ground Operations Plan330VariousRYesNeed to close with GPO; Input supports S/C Contractor GOP for launch Base Performance Verification Procedures331VariousAYesLAT Env. Test procedures Performance Verification Report332VariousRPrelim. Reports submitted; Post-Env. Test & post on orbit checkout reports req’d PWB Coupons333VariousAYes Parts Stress Analysis334TD-01782A FSW Specification335SS – 00399R Software Test Plan336TD – 00786R

GLAST LAT ProjectSept 15, 2006: Pre-Ship Review Presentation 12 of 12 Quality Assurance 17 LAT MAR Data Item Description (DIDs) DescriptionMAR DID Reference Documents StatusGPO Approval Required Notes Software Test Procedures and Report 337VariousRReports required thru on-orbit checkout DELETED338N/A Software Management Plan339MD-00104RYesNeed to close with GPO; Updated document under review Software Algorithm Design Document 340TD TD RYesNeed to close with GPO; Updated document under review

GLAST LAT ProjectSept 15, 2006: Pre-Ship Review Presentation 12 of 12 Quality Assurance 18 Conclusions The quality system developed for the LAT was successfully and consistently implemented throughout environmental test operations at NRL Test data has been reviewed by Systems Engineering and expert test directors; QA has verified documentation and completeness of test data with engineering Transportation plan for LAT shipment is in place SASS is ready to receive the LAT OK to ship