LAT-PR-07488-011 GLAST LAT ProjectManufacturing Readiness Review, Oct. 12, 2005 LAT Test Stand Manufacturing Readiness Review 1.Introduction Bill Olson.

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Presentation transcript:

LAT-PR GLAST LAT ProjectManufacturing Readiness Review, Oct. 12, 2005 LAT Test Stand Manufacturing Readiness Review 1.Introduction Bill Olson LAT Test Stand Manufacturing Readiness Review 1.Introduction Bill Olson Bill Olson

LAT-PR GLAST LAT ProjectManufacturing Readiness Review, Oct. 12, 2005 Agenda 1. Introduction (Olson) –Agenda –Goals of review 2. Overview (Olson) –Hardware to be Fabricated –Summary of Allied’s Purchase Order Terms 3. Engineering Status (Olson, Ku) –Changes since Contract Award –Drawing Status –Analysis Status 4. Manufacturing Plan (Allied) –Block Diagram of MFG flow –Documentation status –Inspection Plan –Schedule 5. Quality Plan (Cullinan) –Quality Assurance Plan 6. Conclusions (Olson) –Summary and Conclusions

LAT-PR GLAST LAT ProjectManufacturing Readiness Review, Oct. 12, 2005 Goals Goals –Approve LAT Test Stand for fabrication –Identify any design or prototyping issues that must be resolved prior to start of fab

LAT-PR GLAST LAT ProjectManufacturing Readiness Review, Oct. 12, 2005 Manufacturing Readiness Review 2. Overview Bill Olson Manufacturing Readiness Review 2. Overview Bill Olson Bill Olson

LAT-PR GLAST LAT ProjectManufacturing Readiness Review, Oct. 12, 2005 Overview Hardware to be Fabricated –LAT Test Stand Assembly –Test Stand Spreader Bars

LAT-PR GLAST LAT ProjectManufacturing Readiness Review, Oct. 12, 2005 Overview Summary of Allied Engineering Purchase Order Terms –Allied shall fabricate and proof load test the Test Stand Assy and Spreader Bars per drawing requirements –Allied shall procure all materials, fabricate, inspect, assemble, and load test the Test Stand Assy. –Allied shall develop a manufacturing plan, inspection plan, Weld/NDE plan, and Proof test plan. –Allied shall provide a data package at the pre-ship review consisting of certifications of conformance, certification of compliance for special processes, discrepancy reports, inspection reports, and proof test certifications. –Allied shall ship the completed assembly to NRL.

LAT-PR GLAST LAT ProjectManufacturing Readiness Review, Oct. 12, 2005 Manufacturing Readiness Review 3.Engineering Status Bill Olson Manufacturing Readiness Review 3.Engineering Status Bill Olson Bill Olson

LAT-PR GLAST LAT ProjectManufacturing Readiness Review, Oct. 12, 2005 Engineering Status Changes since Allied Engineering contract award Sept. 26, drawings were revised –LAT-DS Test Stand Weldment Assy –LAT-DS Test Stand Spreader Bar –LAT-DS Caster Pad Weldment Allied will incorporate these changes at no cost Pending changes –Revise position of cross bar to align Radiator struts to stand. This will be the 03 revision to LAT-DS-06179

LAT-PR GLAST LAT ProjectManufacturing Readiness Review, Oct. 12, 2005 Drawing Status Drawing Status - 8 of 9 released Part NoDescriptionStatus LAT-DS Test Stand Weldment AssyRevision in process LAT-DS Test Stand Spreader BarApproved LAT-DS Lower Extension BeamApproved LAT-DS Upper Extension BeamApproved LAT-DS Caster Pad WeldmentApproved LAT-DS Turnbuckle AssyApproved LAT-DS Leveling FootApproved LAT-DS Test Stand Assy & Load Test ConfigurationsApproved LAT-DS Leveling Foot Threaded RodApproved

LAT-PR GLAST LAT ProjectManufacturing Readiness Review, Oct. 12, 2005 Analysis Status Analysis presented by John Ku at the final design review showed all positive margins of safety. The design review actions were: 1.Thermal stresses (need gradients from Jack); thermally induced stresses between shoes and flexures (incomplete, non-critical) 2.Check overturning moment for stability requirement (complete -- OK) 3. Radiator punch loads and stiffness (complete -- mods made) 4. Calculate effective stiffness needed at radiator strut (complete -- OK) 5. perturbation analysis of leveling pad (incomplete) 6. Single failure point on welds (complete -- OK, no SFP) 7. DMIG LAT and get loads into combined assy (incomplete, non-critical) John addressed items 2, 3, 4, and 6, but items 1, 5, and 7 are still incomplete. He believes these are non-critical because if a problem is found, it can be fixed later, i.e. the fix will not affect the current test stand design.

LAT-PR GLAST LAT ProjectManufacturing Readiness Review, Oct. 12, 2005 Analysis Summary

LAT-PR GLAST LAT ProjectManufacturing Readiness Review, Oct. 12, 2005 Manufacturing Readiness Review 4.Manufacturing Status Allied Engineering Manufacturing Readiness Review 4.Manufacturing Status Allied Engineering Dave

LAT-PR GLAST LAT ProjectManufacturing Readiness Review, Oct. 12, 2005 Test Stand Assembly Mfg Flow

LAT-PR GLAST LAT ProjectManufacturing Readiness Review, Oct. 12, 2005 Manufacturing Documentation Status Shop orders –Complete Project Schedule –Estimated 50 working days – need start date for fabrication - MRR Internal drawings –Drawings released –Procedures/Processes –Vibratory Stress procedure – draft complete –Processes are per MIL specs, Industry standards or Manufacturers instructions QA plan –Detailed plan to be released 3 days after drawing package issued to Allied Engineering Quality Manual –Submitted and reviewed by SLAC MFG plan –Block diagram exists

LAT-PR GLAST LAT ProjectManufacturing Readiness Review, Oct. 12, 2005 In-Process Testing Cleaning inside of tubing before welding Weld Inspection –Mag-particle/Dye penetrant Vibratory Stress Relief –Used between welding and machining operations –Vendor to evaluate necessity

LAT-PR GLAST LAT ProjectManufacturing Readiness Review, Oct. 12, 2005 Inspection Plan Final dimensional inspection Welds

LAT-PR GLAST LAT ProjectManufacturing Readiness Review, Oct. 12, 2005 Allied’s Schedule

LAT-PR GLAST LAT ProjectManufacturing Readiness Review, Oct. 12, 2005 Manufacturing Readiness Review 5. Fabrication Quality Assurance Manufacturing Readiness Review 5. Fabrication Quality Assurance Joe

LAT-PR GLAST LAT ProjectManufacturing Readiness Review, Oct. 12, 2005 Quality Assurance Plan for Fabrication Approve vendor’s quality system, process control and documentation Review and approve vendor’s manufacturing plan SLAC/LAT QA and Mechanical Systems to witness Test Stand proof load tests Verify test, measurement and inspection data meets LAT program requirements Ensure non-conformances are documented and resolved Review, approve and retain data package Photo documentation Photos taken to document discrepant hardware At mandatory inspect points Conduct pre-ship review

LAT-PR GLAST LAT ProjectManufacturing Readiness Review, Oct. 12, 2005 Manufacturing Readiness Review 6. Conclusions Manufacturing Readiness Review 6. Conclusions Bill Olson

LAT-PR GLAST LAT ProjectManufacturing Readiness Review, Oct. 12, 2005 Summary and Conclusions Summary All MFG drawings are released except latest revision for location of Radiator mounting bar on Test Stand Weldment drawing LAT-DS Risk assessment is complete. Allied Engineering is at a sufficient level of readiness to proceed with a plan in place to complete the open items. LAT Quality Plan is in place. Conclusion Proceed with the manufacturing of the Test Stand Assy