Electropolishing on MICE 201 cavity at LBNL Tianhuan Luo, Universtiy of Mississippi For 805 MHz modular cavity review at SLAC, Oct 2012.

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Presentation transcript:

Electropolishing on MICE 201 cavity at LBNL Tianhuan Luo, Universtiy of Mississippi For 805 MHz modular cavity review at SLAC, Oct 2012.

Electropolishing (EP) Copper cavity breakdown in high magnetic field. Several different explanations, but all related to the field emission electrons. Smoother surface -> less field enhancement & less field emission electrons. EP: electrolytic removal of metal in a highly ionic solution by means of an electrical potential and current. How exactly does it work? Not fully understood yet. EP widely used in SRF for surface treatment. Shining surface with roughness of hundreds to tens of nm.

EP procedure Mechanical polishing Smooth surface fairly and remove any defects that can’t be addressed by EP. Preclean Remove dust & grease by rinsing water, brushing with D909 cleanner and dried with compressed air/ nitrogen gas EP Pre-inspect: leakage, grounding loop, etc. Install U-shape cathode, pump in Power Kleen 500 EP solution. Rotate and wet the cavity thoughrouly, deoxidize the copper. Turn on the rectifier and set voltage at 7 Volts, rotate the cavity until the desired surface finish is achieved. Pump out solution fast, clean and pack.

EP Setup Ducting D909 Cleaner Electrolyte Cone shape exhausting hood Compressed air purge Hydrogen gas Monitor

EP Result

Bright Dip? Bright dip (BD), or chemical buffering process (CBP), is an electroless surface polishing process. Mild and slow chemical process, easier and safer to control. Need a very fine hand polishing before the BD. “DETERMINATION OF NIOBIUM FILMS SURFACE RESISTANCE BY A CALORIMETRIC METHOD” M. Fouaidy, etc

Sample Test HP & EP Just HP HP & BD

End Thanks!