This CD-ROM is STRICTLY for IN-DISTRIBUTOR and DEALER USE.

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Presentation transcript:

This CD-ROM is STRICTLY for IN-DISTRIBUTOR and DEALER USE. This CD-ROM presentation is addressed to sales and service personnel and contains supplemental information about the technical features of the ’02 Camry, ES300. This CD-ROM is STRICTLY for IN-DISTRIBUTOR and DEALER USE.

This CD-ROM presentation contains photos for the prototype version of the vehicle. As such, some of the photos shown here may vary from the model in your market.

Power Adjustable Pedals System Overall Power adjustable pedals system enables to adjust the accelerator and brake pedals height, this has been newly introduced on ’02 Camry, ES300 with automatic transaxle

Power Adjustable Pedals System General Introduction Date: ’02. 1 >>> Postponed (Not decided) Service Bulletin: Issue 17th Dec. 2001 ??? (Includes Repair / inspection procedures, EWD and System explanation as NCF)

Power Adjustable Pedals System Layout of Components (ES300) [Adjustable Pedal Switch] [Power Adjustable Pedal Assembly]

Power Adjustable Pedals System Layout of Components (Camry) [Adjustable Pedal Switch] [Power Adjustable Pedal Assembly]

Power Adjustable Pedals System Construction This system mainly consists of accelerator pedal assembly, brake pedal, motor,with power cable , slide nuts, adjustable screw, link and bracket, etc. Slide Nut Motor with Cable Adjustable Screw Accelerator Pedal Assembly Brake Pedal

Power Adjustable Pedals System Operation Power transmission Power Cable (for Brake Pedal) Power Cable (for Accelerator Pedal Assembly) Motor

Power Adjustable Pedals System Operation Power transmission Power Cable (for Accelerator Pedal Assembly) Power Cable (for Brake Pedal) Motor Slide Nuts

Power Adjustable Pedals System Operation Brake Pedal Height Control Slide Nut Brake Pedal 60 mm

Power Adjustable Pedals System Operation Accelerator Pedal Height Control [Accelerator Pedal Assembly] Slide Nut Accelerator Pedal Assembly 60 mm

Power Adjustable Pedals System System Diagram

Power Adjustable Pedals System Operating Condition This system will function when the following conditions IG Switch “ON” “P” Position

Power Adjustable Pedals System Service Point Brake pedal height adjustment On-vehicle inspection on electrical system Power adjustable pedal assembly removal NOTE These service points are still temporally information. Please refer to the Service Bulletin for the details.

Power Adjustable Pedals System Service Point Brake pedal height adjustment Adjust brake pedal height from asphalt sheet Note Pedal Height from Asphalt Sheet: 144.1 – 154.1 mm (5.673 – 6.067 in.) Pedal Height *: Pedal position should be in front most position at the adjustment

Power Adjustable Pedals System Service Point Brake pedal height adjustment Inspect brake pedal free play Note Pedal Free Play: 1.0 – 6.0 mm (0.04 – 0.24 in.) Stop Light Switch Clearance: 0.5 – 2.5 mm (0.02 – 0.098 in.) Pedal Free Play

Power Adjustable Pedals System Service Point Brake pedal height adjustment Inspect brake pedal reserve distance Pedal Reserve Distance Note Pedal Reserve Distance from Asphalt Sheet at Pedal Depressing with 490 N (50 kgf, 110.2 lbf): More than 63 mm (2.48 in.) *: Pedal position should be in front most position at the adjustment

Power Adjustable Pedals System Service Point On-vehicle inspection on electrical system Adjustable pedal switch inspection (Continuity) Motor operation inspection (Apply 12V to terminal) Relay and Fuse inspection

Power Adjustable Pedals System Service Point Power adjustable pedal assembly removal (1) 2. Remove the Steering Column Assembly 3. Remove the Power Adjustable Pedal Assembly 1. Remove the Instrument Panel Sub-assy Motor Note When the removing, DO NOT APPLY THE FORCE TO MOTOR

Power Adjustable Pedals System Service Point Power adjustable pedal assembly removal (2) 1. Remove the Instrument Panel Assembly 4. Remove the Power Adjustable Pedal Assembly 3. Remove the Reinforcement Motor Note When the removing, DO NOT APPLY THE FORCE TO MOTOR 2. Remove the Steering Column Cover